DIPAK PAWAR

WORKING FOR NISSAN BU WITH S: -USA, MEXICO, JAPAN, EUROPE, CHINA PROJECT
Project Description:
Design and Development experience on plastic Exterior Parts.
Design and development of Exterior Products such as EA, APRON, PQ COVER, FRONT FENDER
PROTECTOR, BAFFLE FRONT FENDER LH/RH, COVER FRONT UNDER, COVER FRONT REAR, can be assembled and disassembled in Vehicle condition.
Role and Responsibility:
• Very Good knowledge of the Siemens UGNX in Part modeling, surface modeling, assembly, and Drawing.
• Knowledge of Plastic product design, Material selection, application, and manufacturing process.
• Closely working CFT team to improve the design and development.
• Preparing CAD data for RFQ by using a technical data sheet.
• Design parts considering all aspects of plastics so that defects like sink marks, etc.
• Support the supplier for tooling in critical areas.

• To support CAE and Mold Flow for testing requirements.
• Very good knowledge of the DFM / Feasibility process.
• Analyzing the part for tooling and manufacturing feasibility.
• Modification of CAD data as per the Internal Customer Feedback.
• Creating BOM for Assembly data.
• Supporting Global PDE to create and develop CAD data from RFQ to SOP level.
• Well-known about the plastic process, / Plastic materials/ Injection molding.
• Training for the New Joinee related to the UGNX Software and Shape Process.
• Directly communicating with Nissan PDE and reviewing the CAD data within the team.
• Distributing workload within the team.

Project Description:

Design and development of fork carrier, fork, fork knob, Air vent horizontal & vertical van,
Thumb-wheel, center outer bezel, center inner bezel,such that it can be assembled and disassembled in Vehicle condition.

Role and Responsibility:

• Work on the parts over fork carrier, fork, fork knob, H & V vanes, Vanes Bearing, Housing,
etc.
• Creating B-surface from A-surface, close volumes, creation of locators, snaps, and dog houses
for Plastic components
• Taking the styling surface as an input, the A-surface is created by omitting all tangential
errors and gave the tooling direction.
• Created the parting surface, parting line, and developed a closed surface.
• Created engineering features wherever required for the strengthening & installation of plastic to
environment data.

• Design parts considering all aspects of plastics so that defects like sink mark, etc
• Checking style with environment for the GAP and Flushness condition, also proposing the
solution to maintain the desired Gap and Flushness.
• Support the supplier for tooling in critical areas.
• Maintain the Project Data in a well-organized structure.
• Checking all parts before delivering them to the customer as per thechecklist for clash
& draft analysis, tooling feasibility, assembly feasibility, and process feasibility

• OEM: CHRYSLER/GM (Design Eng. for U.S. Team)
• Design and development of OVERHEAD CONSOLE, MAP POCKET, ARM REST, TOPROLL, CARRIER,
• SPEKER GRILL, SUN BLIND FINISHER, SUN BLIND CARRIER, ASSTRAY, with other parts as Carryover. A challenging part of this project
• Role and Responsibility:
• • Creating B-surface from A-surface, close volumes, creation of locators, snaps, and dog houses for Plastic components
• • Taking the styling surface as an input, an A-surface is created by omitting all tangential errors, and gives the tooling
• • Created the parting surface, parting line, and developed a closed surface.
• • Created engineering features wherever required for strengthening & installation of plastic to environment data.
• • Work on the parts overhead console, armrest, Door panel, etc.
• • Making Concept section, Master sections, proposing the Style changes.
• • Checking style with the environment for the GAP and Flushness condition. Also proposing the solution to maintainthe desired Gap and Flushness.
• • Design parts considering all aspects of plastics so that defects like sink marks, etc., should not occur. (Especially for the colored armrest.)
• • Support the supplier for tooling in critical areas.
• • Maintain the Project Data in a well-organized structure.
• • Checking all parts before delivering them to the customer as per check list for clash & draft analysis, tooling feasibilitAssemblyli>assembly feasibility, and process feasibility

• Responsibility: -
• • Making concept Drawing For Injection Mold.
• • 3D modeling for Injection Mold & for product modeling
• • Making Core Cavity separation.
• • Making B Surface for Auto Component as per product Drawing, Such as Headlight case, Center RR Rear.
• • Issue & checking all the detail drawings. Of Mold base to tool-Room
• • Selection &order of hot runner system
• • Selection & order of hydraulic cylinders used for the mechanism
• • Validation of the article as per design data for the after trial.
• • Modifying as per customer requirement.
• • Electrode Modeling for EDM Shop.
• • CAD healing for the data of an automobile part, such as
• Fender, Case air, front cowl& side cover, etc.
• • Design of the checking fixture& cooling fixture for the Auto Component.
• • Product Development as per requirement of the customer
• • 3D Assembly modeling from Product Development to Design of
• Injection mold for that.
• • Assembling the total mould and selection of press for trials according to tonnage.
• •. Selection of material and preparing BOM using the library and catalogues.
• • Co-ordination with shop floor personnel, project engineers, and the CAM department for mold manufacture
• • Interaction with the Assembly dept, attending the trials.
• • Maintaining ISO documents