Summary
Overview
Work History
Education
Skills
Leadershipandawards
Training
Timeline
Generic

Dipankar Bera

Mechanical Engineering
Harirajpur Daspur Ghatal

Summary

A seasoned manufacturing operations professional with 17th+years of work experience leading teams across production and maintenance functions. A quick learner and a problem solver emphasizing continuous improvement activities with exposure to cross-cultural work environments & cross-functional teams. Proven experience in end-to-end metro and electric locomotive manufacturing along with retrofit activities. Trained expert in the complete process of bogie and motor fitting for electric locomotives. Certified in torque tightening and gluing activities.

Overview

18
18
years of professional experience

Work History

SR. TEAM LEADER

MELPL (ALSTOM)
02.2017 - Current
  • Bogie overhaul in Wulkuraka depot, Queensland, Australia for the QNGR project (Queensland New Generation Rollingstock)
  • Leading a team of 15+ production associates for bogie and motor fitting activities at MELPL
  • Hands-on experience in metro manufacturing at Alstom's Sri City plant in Andhra Pradesh, worked for four metro projects, i.e., Lucknow Metro, Kochi Metro, Sydney Metro, and Chennai Metro
  • Expertise in bogie and mechanical fitting installations in locomotives as per engg
  • Drawing
  • Complete process knowledge of E-loco manufacturing from initiation till final dispatch, i.e., mechanical fitting (transformer, brake panel, cab door, windscreen, ventilation systems, E-block, driver desk, partition wall, HVC, etc.), pneumatic piping, bogie fitting (traction pivot, dampers, traction bar, etc.) and loco balancing
  • End-to-end expert in complete bogie manufacturing, i.e., bogie frame assembly, wheel press, pneumatic piping assembly, axle box assembly, bearing play check, gear assembly, rotation test, and load test
  • Maintaining records of all production documents, i.e., daily maintenance check sheet, machine history card, open issues action plan, daily production records, and attendance records of team members
  • Responsible for manufacturing bogies and motors as per the defined production targets
  • Coordinating with various departments' cross-functional team members for the accomplishment of daily & monthly targets to maintain 100% OTD as per MPS
  • Liaising with the QC team to analyze and take corrective and preventive action (CAPA) for line issues
  • Coordinating with the SCM team for material picking, rejection posting, and production order release
  • Continuously implementing kaizens at the workstation and coaching team members for kaizens
  • Implementing 5S techniques in the work area
  • Leading the maintenance of all jigs, tools and fixtures in the work area
  • Hands-on experience in operating all types of production equipment and tools
  • Expertise in locomotive retrofit activity and E-loco load balancing activity.

ASSOCIATE - MAINTENANCE & OPERATIONS

JINDAL POLY FILMS LTD.
01.2015 - 12.2016
  • Work related to manufacturing spun bond & melt bond fabric (8 GSM to 100 GSM)
  • Assembly of machine components as per the engineering drawing
  • Maintenance and troubleshooting of Acelli, Recoil, Winder, Slitter, and Automatic packaging machine
  • Maintenance and troubleshooting of Meltblon and Spunbond DI
  • Maintenance and troubleshooting of recycling machine, hydraulic, and numeric machine
  • Maintenance and troubleshooting of Jung Heinrich forklift & lifting truck
  • Maintenance and troubleshooting WTP, AHU, and Chiller.

TECHNICIAN

MARATHON ELECTRIC MOTOR LTD.
02.2012 - 12.2014
  • Inspection of final assembly and frame fabrication for motors
  • Maintenance and troubleshooting of rolling machine and surface grinding machine
  • Maintenance and troubleshooting of EOT crane and forklift
  • Reading of equipment drawings i.e
  • Of motor frame assembly.

MAINTENANCE TECHNICIAN

MPS GROUP OF COMPANY
08.2008 - 01.2012
  • Troubleshooting of air compressor - screw & reciprocating
  • Maintenance and troubleshooting of FFS packaging machine
  • Maintenance and troubleshooting of screw, belt, and chain conveyors
  • Maintenance and troubleshooting of elevator and mixture machine.

MAINTENANCE FITTER

ARCVAC FORGE CASTE LTD.
11.2006 - 07.2008
  • Troubleshooting of Electric Arc Furnace, Ladle Refining Furnace, and Vacuum Degassing
  • Troubleshooting of Fume extraction system, overhead cranes, manipulator, pumps, and band saw
  • Troubleshooting of Hydraulic power pack, cooling tower and air compressor (screw and reciprocating)
  • Producing fabrication jobs, raw material checking, welding, machining etc
  • As per drawing sheet.

Education

MECHANICAL ENGINEERING - Mechanical Engineering

WEST BENGAL SATATE COUNCIL TECHNICAL EDUCATION
Kolkata

FITTER

NATIONAL COUNCIL FOR VOCATIONAL EDUCATION TRAINING
Jhargram

Skills

Team Management (Autonomous teams)

Leadershipandawards

  • Best Kaizen award twice for continuous improvements at MELPL
  • Safety committee member of the site at MELPL
  • Best quality improvement at bogie and motor line
  • Leading initiatives for time savings in various installations
  • 5S champion award for the complete site & best associate in quality

Training

  • E-loco manufacturing training @ Astana, Kazakhstan (Alstom's EKZ manufacturing site)
  • Bogie manufacturing training @ Le Creusot, France (Alstom's COE for bogies)
  • Training on continuous improvement and Kaizen
  • Training on MES and AOS usage
  • Training on Alstom Performance System (APSYS)
  • Skill upgradation training for fitter @ IIEST, Shibpur

Timeline

SR. TEAM LEADER

MELPL (ALSTOM)
02.2017 - Current

ASSOCIATE - MAINTENANCE & OPERATIONS

JINDAL POLY FILMS LTD.
01.2015 - 12.2016

TECHNICIAN

MARATHON ELECTRIC MOTOR LTD.
02.2012 - 12.2014

MAINTENANCE TECHNICIAN

MPS GROUP OF COMPANY
08.2008 - 01.2012

MAINTENANCE FITTER

ARCVAC FORGE CASTE LTD.
11.2006 - 07.2008

MECHANICAL ENGINEERING - Mechanical Engineering

WEST BENGAL SATATE COUNCIL TECHNICAL EDUCATION

FITTER

NATIONAL COUNCIL FOR VOCATIONAL EDUCATION TRAINING

Similar Profiles

CREATE PROFILE
Dipankar BeraMechanical Engineering