DUNGALA NAGA SUNNYPHANI TEJA
East Godavari Dist
Summary
Dynamic production professional with a proven track record at Asian Paints Ltd, excelling in process optimization and analytical problem-solving. Achieved a significant reduction in abort cases from 6% to 3.1%, enhancing efficiency. Strong knowledge in DCS and MES systems, dedicated to driving quality and safety improvements in manufacturing environments.
Overview
6
6
years of professional experience
Work History
Executive-1 (Production)
Asian Paints Ltd
Kasna
11.2022 - Current
- Planning and executing the processing of paint batches by optimizing Man, Machine, and Material availability, ensuring uninterrupted production.
- Controlled batch operations using DCS & MES systems, maintaining efficiency, accuracy, and product quality.
- Troubleshooting of equipment (TSDs, Basket Mill, Turbo Mill, Attritor) to minimize downtime and enhance reliability.
- Conducting Toolbox Talks (TBTs) and training operators/contractors on safety, process, and quality protocols.
- Maintaining and updating Quality, Safety, and Environmental records, circulating timely reports to management.
- Resume of EPWW, wash MTO, de-dust powder, contributing to sustainability and cost savings.
- Collaborated with stakeholders to resolve issues related to quality, safety, and equipment breakdowns.
- Collaborated with cross-functional teams for bow tie assessment on LOC in TSD, SM, BM & HHRM, facilitating the identification of control measures and recovery preparedness.
- Preparing P&ID diagrams for new and modified installations, ensuring accurate DCS mapping and verification of safety interlocks.
- Implemented process improvements and cross-functional coordination that reduced abort cases from 6% to 3.1%, enhancing production efficiency and minimizing material wastage.
- Led root cause analysis and corrective actions to resolve finish issues in BM-K205 flushing, ensuring smooth batch processing and consistent product standards.
Junior Engineer (Production)
Saint Gobain - Gyproc Business
Vizag
08.2021 - 10.2022
- Controlling area operations through SCADA.
- Monitoring stock levels in the area and raising requisition from stores for the materials required.
- Using WCM tools such as OPL, Quick Kaizen, EWO, tags to improve the yield & availability, cost cutting etc.
- Doing autonomous maintenance of equipment to increase reliability of the Machines.
- Implemented process improvements and quality checks to reduce bad edge rejection from 2.5% to 0.9%, enhancing yield and minimizing material wastage.
Diploma Trainee
L.G. Polymers India Pvt Ltd
Vizag
06.2019 - 11.2020
- Worked in Maintenance Department doing Preventive, Predictive and Breakdown Maintenance of Equipment such as Centrifugal pumps, Centrifugal blowers, Reciprocating Compressors, Cooling Tower Fans, Vibrating Screens, Gear Boxes, Centrifuge etc.
Education
AMIE - Mechanical Engineering
Institute of Engineers India
Kolkata11-2025
Diploma - Mechanical Engineering
Govt. Polytechnic
Visakhapatnam04.2019
10th -
T.A.R Talent School
Anaparthi03.2016
Skills
- Analytical skills
- Communication skills
- Proficiency in Microsoft Excel
- Proficiency in Microsoft Word
- Proficiency in Microsoft PowerPoint
- Process optimization
Accomplishments
- I got a rank of 308 in AP POLYCET in 2016.
- I got a rank of 324 in APRJC CET in 2016.
- I got a rank of 201 in AP ECET in 2019.
Languages
- Telugu
- Hindi
- English
Timeline
Executive-1 (Production)
Asian Paints Ltd
11.2022 - Current
Junior Engineer (Production)
Saint Gobain - Gyproc Business
08.2021 - 10.2022
Diploma Trainee
L.G. Polymers India Pvt Ltd
06.2019 - 11.2020
AMIE - Mechanical Engineering
Institute of Engineers India
Diploma - Mechanical Engineering
Govt. Polytechnic
10th -
T.A.R Talent School