DUSMANTA KUMAR SAHU
Summary
A highly experienced of refractory professional with over 24 years of hands-on expertise in plant management, quality control and system optimization. Proven ability to lead teams, execute complex of refractory projects and improve operational efficiency. Seeking to leverage a wealth of knowledge to contribute to a dynamic and growing the organization.
Overview
24
24
years of professional experience
Work History
OST
Neelachal Ispat Nigam Ltd under Tata steel ltd
Duburi
03.2013 - Current
- Responsibility for the Quality control of refractory materials.
- Proper utilization of man power, resources planning for the shutdown job allotment.
- Optimizes existing process to improve efficiency, productivity, quality, safety, and profitability with involved in site process related & technical issues.
- Scheduling, forecasting and techno commercial reporting.
- All refractory job in SMS like full lining, hot repair of BOF-110 MT, Full lining, partial lining with flow control management of steel ladle-110 mt, hot metal ladle and tundish management.
- All refractory job in Blast Furnace like capital repair of Blast furnace proper and other auxiliary units of Blast Furnace, Sinter plant ignition furnace maintenance job.
- Management of on-site inventory.
- Prepare the SOP (Standard Operating Procedure) by JCC (Job Cycle Change).
- Provide technical support to the vendors for safe working within deadline.
- Maintain the various records and track the performance of all refractory materials.
Engineer
Bhushan steel ltd.
Dhenkanal
07.2006 - 03.2013
- All refractory job in SMS like full lining, hot repair of CONARC-180 MT, Full lining, partial lining of steel ladle-180 mt, hot metal ladle.
- Proper utilization of man power, resources planning for the shutdown job allotment.
- Ensure the quality control of refractory for smooth plant operation to maximize the plant output.
Junior engineer
CEC Company
Nalco Angul
01.2002 - 07.2006
- Baking furnace flue wall new relining & flue wall repair job.
- Transfer ladle new relining & also of ladle repair job.
Education
H.S.C. -
B.S.E. Odisha
Diploma in Ceramic Engineering -
U.G.I.E. Rourkela
Rourkela, Orissa, IndiaB. Tech - metallurgy
R.V.D University
Rajasthan, IndiaSkills
- Leadership and team building
- Planning and organizing
- Project management
- Presentation skill
- Value-based pricing strategy
- MS-Office
- Excel
- Power Point
- Word
- Good observation & Improvement
- Decision making
- Communication
- Multi-tasking
Accomplishments
- Earned an appreciation letter for identifying and initiation of immediate solution for the problem of excessive heating of BOF shell, 16
- Earned an instant award for Sinter plant ignition furnace life extension based on the evaluation of lining condition, 24
- Earned an instant award for repair of Stove 01 during MSD and Stove 02 relining, 26
- Successfully finished the relining of Stove 02 within the deadline & achieving a remarkable record of zero accidents
- Implemented the SOCH mechanism as a replacement of IPV, which aimed to extend the lifespan of PP while enhancing safety measures
- Increased the lifespan of the steel ladle from 45 to 132 through various trials and established practices
- Enhanced the life of the hot metal ladle from 900 to 1755 with improved observation and maintenance
- Reduced 0.2 kg/tcs refractory consumption, 24-25
Disclaimer
I hereby declare that the above written particulars are true to the best of my knowledge and belief.
Personal Information
- Date of Birth: 06/17/79
- Gender: Male
- Nationality: Indian
- Marital Status: Married
- Religion: Hindu
Apprentice Training
1 year, Central Refractory at Nalco, Angul, 05/19/99, 05/18/00
Timeline
OST
Neelachal Ispat Nigam Ltd under Tata steel ltd
03.2013 - Current
Engineer
Bhushan steel ltd.
07.2006 - 03.2013
Junior engineer
CEC Company
01.2002 - 07.2006
H.S.C. -
B.S.E. Odisha
Diploma in Ceramic Engineering -
U.G.I.E. Rourkela
B. Tech - metallurgy
R.V.D University