Summary
Overview
Work History
Education
Skills
Timeline
Generic
DWARKANATH N AIWALE

DWARKANATH N AIWALE

Plant Manager
Vasco

Summary

Fueling the diamond tool industry’s growth for over 12 years, I’ve progressed from a Junior Assistant Engineer to Plant Manager, building a career grounded in hands-on expertise across production, maintenance, and product development. With a deep-rooted passion for precision and performance, I’ve led initiatives that significantly enhanced production efficiency, ensured high-quality standards, and delivered measurable cost savings.

I’ve spearheaded the complete development of a Diamond Wire Saw using Free Sintering Technology, driving the project from concept to commercialization. I’ve also been an integral member of the Core Bit Development Team and have implemented strategic maintenance programs that reduced production downtime by over 25%.

Known for my ability to tackle complex challenges with clarity and confidence, I thrive in dynamic environments where every obstacle is an opportunity to innovate. Backed by a strong technical foundation and a results-driven mindset, I’m now ready to bring this momentum to your team—delivering impact, one solution at a time.

Overview

13
13
years of professional experience
13
13
years of post-secondary education
5
5
Languages

Work History

Plant Manager

JMK Diamond Tools
09.2024 - Current
  • Pioneered the development of a Diamond Wire Saw for granite quarrying using Free Sintering Technology, leading the project independently from concept to production.
  • Reduced manufacturing cost per rope (2000 beads) to below ₹18,000 by eliminating material wastage and optimizing labor utilization.
  • Achieved tool life and cutting speed on par with market benchmarks, ensuring product competitiveness and customer satisfaction.
  • Continuously monitored and enhanced plant performance, identifying process bottlenecks and implementing corrective actions for increased efficiency.
  • Streamlined inventory and restocking schedules, proactively preventing material shortages and ensuring uninterrupted production flow.
  • Achieved a daily production rate of 8,000 beads using a 3-person team working a single 8-hour shift, significantly improving manpower efficiency and output per head.

Senior Production Engineer

Vinka Industries-Diamond Tool Company
07.2012 - 08.2024
  • Implemented a streamlined procurement system, ensuring timely raw material acquisition, leading to a 10% reduction in material handling, storage costs, and working capital requirements
  • Spearheaded a New Product (Wire Saw) Development project, achieving a remarkable daily production rate of 6000 units
  • Dedicated efforts to enhance the quality of the wire saw product, increasing its lifespan from 200 sq
  • Meters to approximately 380-390 sq
  • Meters, a nearly 100% improvement
  • Successfully introduced a Cleaning in Place (CIP) system for improved operational efficiency
  • Implemented planned and preventive maintenance strategies, resulting in a 23% reduction in downtime caused by breakdowns
  • Proficiently performed maintenance and repairs on all plant machinery, ensuring smooth operations
  • Actively contributed to the development and implementation of safety protocols, fostering a secure work environment and adherence to industry standards

Education

Master of Engineering - Industrial Engineering

Goa College of Engineering
Farmagudi, Goa
01.2015 - 01.2022

Bachelor of Engineering - Industrial Engineering & Management

Visvesvaraya Technological University
01.2008 - 01.2012

Higher Secondary School - undefined

MES HSS
Zuarinagar, Vasco
01.2006 - 01.2008

Secondary School - undefined

Mata Secondary School
Vasco, Goa

Skills

Total Productivity Maintenance

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Timeline

Plant Manager

JMK Diamond Tools
09.2024 - Current

Master of Engineering - Industrial Engineering

Goa College of Engineering
01.2015 - 01.2022

Senior Production Engineer

Vinka Industries-Diamond Tool Company
07.2012 - 08.2024

Bachelor of Engineering - Industrial Engineering & Management

Visvesvaraya Technological University
01.2008 - 01.2012

Higher Secondary School - undefined

MES HSS
01.2006 - 01.2008

Secondary School - undefined

Mata Secondary School
DWARKANATH N AIWALEPlant Manager