Karthick Sellappan

Work Preference

Job Search Status

Open to work

Work Type

Full Time

Summary

Assistant Manager – Quality Management Systems (QMS) with over 9.7 years of experience in the automotive and electronics manufacturing industry. Strong expertise in IATF 16949, ISO 9001:2015, Quality Management Systems, Internal Audits, Customer Audits, Supplier Quality Management, and Continuous Improvement Initiatives.

Overview

10

years of professional experience

Work History

Assistant Manager - QMS

GF1 Motherson Electronic Components

Singadivakkam

04.2026 - Current

Plant 1: Company Name : GF1 Motherson Electronic Components Singadivakkam, Kanchipuram. Products: Electronic components parts - Sub-assembly. Plant 2: Company Name : GF2 Motherson Electronic Components Singadivakkam, Kanchipuram. Products: Electronic components parts - Printing & Coating.
Coordinated daily operations to ensure smooth workflow and team collaboration.
Developed training materials for new employees to enhance onboarding process.
Assisted in inventory management to maintain optimal stock levels and accuracy.

Senior Engineer - QMS

GF1 Motherson Electronic Components

Singadivakkam

06.2024 - 03.2026

Defined key result areas to align project goals.
Conducted internal audits, MRM, process audits, Kappa audits, and customer audits in compliance with ISO 9001:2015.
Reported on key performance indicators (KPI) and 4M changes to ensure adherence to processes, products, and systems.
To maintain QMS documentation: Quality Manual, SOPs, Procedures, Formats.
Implemented & streamlined eMpro - Docs(Document control portal) for improving & maintaining the Documents/Records.
Monitored and reported KPIs (UPH, Yield, Scrap Ratios, and 4M changes), supporting management in data-driven decision-making and process optimization.
Report on Key Performance indicators (KPI), 4M Change In order to adhere to process, Product, System.
Conducted internal audits, MRM audits, process audits, Kappa audits, and customer audits as per ISO 9001:2015.
Responsible for preparing Report & following up of non-conformity and Achieved 100% on-time NCR closure with improved compliance rates.

Senior Engineer in QMS & Quality Assurance

Hitss Engenharia Plastic

Karanai

01.2023 - 06.2024

KEY RESULT AREA:
Maintained Quality Management System (QMS) documentation including Quality Manual, SOPs, procedures, and formats in compliance with IATF 16949:2016.
Coordinated preparation of PPAP, ISIR, and ECN documentation, facilitating customer approvals and advancing New Product Development (NPD) initiatives.
Prepared and coordinated PPAP, ISIR, and ECN documentation for customer approvals and New Product Development (NPD) activities.
Planned and executed internal audits (process, product, layout, dock) along with supplier and customer audits, achieving 100% on-time NCR closure.
Monitored and analyzed key performance metrics such as COPQ, scrap ratios, and 4M changes to enable data-driven decision-making.
Led implementation of 5S, Kaizen initiatives, and calibration systems, improving shop floor efficiency and process reliability.
Executed internal audits (process, product, layout, dock) and managed supplier/customer audits, ensuring 100% on-time closure of non-conformance reports (NCRs).

Engineer – QMS & Customer Quality.

JK Plastic

Thirumizhasai

03.2019 - 01.2023

Defined key result areas to focus on quality and performance improvements.
Prepared Incoming Inspection Reports for Bought-Out Parts (BOP), raw materials, and child parts, ensuring adherence to quality standards and facilitating timely issue resolution.
Prepared and submitted 8D reports and SCAR (Supplier Corrective Action Requests) for customer complaints and quality issues.
Conducted and managed Internal Audits, Management Review Meetings (MRM), Layout Audits, Product & Process Audits, and Dock Audits as per audit schedules.
Ensured effective closure of non-conformities, including preparation, follow-up, and submission of corrective action evidence in compliance with IATF 16949:2016.
Generated and analysed Key Performance Indicators (KPI), COPQ, and 4M change reports to support compliance with process, product, and system standards.
Coordinated New Product Development (NPD) activities, preparing comprehensive documentation such as APQP, Control Plan (CP), FMEA, PSW, and ECN submissions to streamline project execution.
Conducted and managed internal audits, management review meetings, layout audits, product audits, and dock audits according to audit schedules.
Prepared Incoming Inspection Reports for Bought-Out Parts (BOP), raw materials, and child parts in line with defined quality standards.
Identified key customers to tailor service strategies.
ITW INDIA PVT LTD 4W

Engineer – In Process Quality.

Av Light Automotive Pvt Ltd

Vallam

11.2016 - 03.2019

Prepared and maintained reports, including In-Process Inspection Poka-Yoke sheets, OJT, SOP, Work Instructions (WI), BOP, PDI, and Incoming Inspection Reports, ensuring process and quality compliance.
Managed measuring instruments and performed in-house calibration and validation as per defined schedules.
Ensured process stability through regular process audits across molding, machining, and other manufacturing operations.
Monitored customer complaints and quality issues, creating daily and monthly performance charts for visibility on shop floor performance board.
Conducted layout inspections, process audits, product audits, and dock audits according to audit plans.
Developed and implemented a Power BI-based centralized audit dashboard (March 2026), enhancing audit visibility, enabling real-time monitoring, and ensuring timely closure of audit findings.
Tracked Corrective Action Reports (CAR) with follow-up to ensure timely closure and resolution.
Participated in daily quality review meetings with HODs to analyse issues and drive improvement actions.
Monitored and ensured follow-up on ECN, PCN, and 4M changes, including customer complaint tracking and communication of action plans to supervisors.
Ensured closure of non-conformities with proper documentation and evidence in compliance with IATF 16949:2016 standards.
Identified key customer accounts for improved relationship management.
Categorized domestic clients for streamlined communication.
YAMAHA 2W
CKM 4W
Sakura Automotive 2W
Classified export clients for effective market analysis.
Multi-Matic 4W

Education

Bachelor of Engineering (BE) - Mechanical Engineering

A.V.C College of Engineering, Mayiladuthurai

Higher Secondary -

S.M.H.Hr.Sec.School, Sirkazhi

Skills

Quality management systems
Audit management
CAPA improvement
Quality tools
KPI analysis
Root cause analysis

New product introduction
Data Analysis
Technical Drawing
3D Modeling
Geometric Tolerancing
Product Design

PERSONAL DETAILS

Languages Known: English, Tamil

ACHIEVEMENTS & PROJECTS

Employee of the Month - July 2025 Recognized by Star Award of month for Performance, dedication, and excellence throughout the year.

DECLARATION:

I hereby declare that the information furnished above is correct to the best of my knowledge and belief. Date : Place : Yours faithfully, Karthick.S

Timeline

Assistant Manager - QMS - GF1 Motherson Electronic Components

04.2026 - Current

Senior Engineer - QMS - GF1 Motherson Electronic Components

06.2024 - 03.2026

Senior Engineer in QMS & Quality Assurance - Hitss Engenharia Plastic