Eby John

Deputy Manager-Instrumentation

JSW Cement Limited

Nandyal,Kurnool, Andhra Pradesh

03.2011 - 04.2021

Hands on Experience for installation & Commissioning (Software & Hardware) for Cement Plant from Engineering, Erection, Installation, Commissioning, Operation, Maintenance, & upgradation of Cement plant Project- Operation & Maintenance Engineer .
Gained working experience in Plant Automation Systems ( ABB DCS 800XA V5.1) for Pyro-Processing System and Drives / Panels.
Hands on experience on PLC Programming and Hardware, Logic development, SCADA configuration (Graphics), Systems maintenance, troubleshooting & Installation of Plant network, fiber optic network, commissioning of various Industrial Communication protocols like Profibus-PA & DP & Ethernet, Communication to Third party system (System Integration) – Automation & Control Engineer .
Prepared, reviewed and approved design drawings & Specifications for new projects at site, IO List Preparation, FAT & SAT validation for new Greenfield & Brown field Projects – Engineering Management (Project Engineering).
Supervised Upgradation projects/CAPEX Projects and Maximized resource utilization to uphold strict budget targets. - Project Management
Ensured Technical specifications from various suppliers to suit our project as per the designed specifications – Technology Management.
Hands on Experience on erection, Installation, Commissioning, troubleshooting & maintenance of Schenck, Transweigh, Pfister, Satorios and Scaime make weighing Systems (Weigh Feeders, Belt Weighers, Coriolis Feeders Solid Flow Feeders, Loss In Weight Systems and Bin weighing systems
Experience on erection, commissioning & maintenance of GAS ANALYSER Systems (ABB, Siemens), Radio Active devices, VFD's and Siemens SIMOCODE MCC Systems.
Hands on experience on erection, installation, commissioning, troubleshooting, maintenance & calibration of Field instruments like control valves, Temp, D.P, Level,draft & pressure transmitters – Field Service Engineer .
Hands on Experience on Erection, Installation, Commissioning & Maintenance of Pollution Monitoring & Controlling Equipment's like Dust Monitoring/Opacity Monitor systems,Bag house (Thermax) & AAQMS Analyzer - Environment Management .
Hands on Experience for maintaining DuPont Safety standards for all Activities in Plant and Trainer for the Permit To Work (PTW) Standards – Safety Management
Accountable for running of plant machinery in consistency with the ISO 9000 quality standards., ISO 14001 and OSHAS & EnMS 50001 - ISO Coordinator & Documentation .
Implemented continuous improvement programs for process/Business excellence for maximize production with minimum cost such as Lean Manufacturing, 5S, and Kaizens -Systematic Improvement & Innovation.
Optimized Energy Saving Projects for effective operation of the plant with minimum cost & maximum Efficiency - Energy Management.
Maintained, documented and presented Budget, Capex proposals & MIS Activities. Executed inventory control projects with the coordination of Warehouse, Procurement & Maintenance Team – Financial Management .