Summary
Overview
Work History
Education
Skills
Core Competencies:
Certification
Langauges
Timeline
Elumalai

Elumalai

Hyderabad

Summary

Highly accomplished and results-oriented Mold Design and Manufacturing professional with 20+ years of progressive experience in leading mold development projects from concept to production. Proven expertise in DFM, Mold flow analysis,multi-cavity molds, hot runner systems and precision tooling for automotive and consumer goods products. Adept at optimizing manufacturing process, reducing costs and driving continuous improvement while mentoring cross-functional teams to achieve aggressive targets.

Overview

25
25
years of professional experience
1
1
Certification

Work History

Design Team Lead

Vilas Business Solutions Pvt Ltd
11.2017 - Current
  • Company Overview: The Indian based company provides outstanding Engineering Services to our US clients with dedicated and highly skilled resources who will be an extension of their engineering teams for the design and development of the plastic products.
  • Our team ensures a professional and efficient process from concept to final design, bringing expertise in complex designs up to 4000-Ton Capacity of Plastic Injection molds.
  • VISI CAD 2023
  • Unigraphics NX 12


Clients:

  • H.S Inc. Tool and Die., Michigan, USA
  • Master Precision Mold Technology, Michigan, USA.
  • Commercial Tool and Die, Michigan, USA.
  • Paragon Die and Engineering, Michigan, USA.

Sr. Design Engineer

Venture Automotive Tooling India Ltd
07.2011 - 11.2017
  • Company Overview: The Manufacturing Company provides a high-quality automotive Molds to its worldwide and domestic customers.
  • Designing Automotive and Commercial Injection molds by using VISI CAD software.
  • 6.4 Years

Supervisor Tool Room

Sri Sai Baba Engineering works
01.2010 - 06.2011
  • Company Overview: An Engineering service company handling various projects of design and development in Automotive Products, Molds, and Fixtures.
  • Maintaining Shop floor and Quality control.
  • Unigraphics NX12
  • Auto CAD
  • 1.5 Years

Sr. Technician Tool Room Shop floor

UNR Tooling System SDN BHD
12.2006 - 12.2009
  • Company Overview: The manufacturing Company handling global projects in design and development of Molds for Automotive Plastic Components.
  • Controlling CNC & EDM Department.
  • Master CAM 9.1
  • AutoCAD / PEPS Wire EDM
  • 3 Years

CNC Programmer

Rollick Automation Pvt Ltd
11.2003 - 10.2006
  • Company Overview: Supplier of high Precision machined parts and Plastic components/ Assemblies for Automotive, Electrical, Electronic & allied Industries.
  • CNC Programming for Wire EDM machines.
  • AutoCAD
  • 3 Years

EDM / Wire EDM Programmer /Machine Operator

L.G.Balakrishnan&Bros. Ltd
04.2001 - 10.2003
  • Company Overview: Manufacturer of two-wheeler chains, sprockets formally known as ROLLAN.
  • EDM / Wire EDM machine Programmer / operator.
  • Electrode machining and Gun Drilling machines.
  • AutoCAD
  • 2.6 Years

Apprentice Trainee

Lakshmi Machine Works Ltd (LMW)
01.2000 - 01.2001
  • Company Overview: Manufacturer of Textile machineries and CNC machines.
  • Operating in conventional machines and training in CNC machines.
  • 1 Year

Education

Bachelor of Technology - Mechanical Engineering

01.2017

Diploma - Mechanical Engineering

01.2013

Nation Council of Vocational Training - undefined

Govt of India (NCVT)
01.1999

Skills

  • Hands on experience in VISI CAD , Unigraphics NX-12, AutoCAD
  • Good experience in MS Office Tools

Core Competencies:

Techinical Skills:


  • Mold Design (Plastic Injection, Compression, Blow Molds)
  • Multi-Cavity & Family Molds
  • Over Molding / Insert Molding
  • Prototyping
  • DFM / DFA.
  • CAD / CAM.
  • Reverse Engineering
  • Tooling & Fixturing Design
  • CNC Machining (Lathe, Mill, EDM, WEDM, Gun Drilling, Grinding)
  • Mold Flow Analysis
  • Hot Runner Systems
  • North American Tooling standards
  • Quality Control (e.g., ISO 9001, 5WHY_Lean Manufacturing)
  • Metrology (CMM, Optical Comparators)


Soft Skills:


  • Program Management
  • Team Leadership & Mentoring
  • Problem Solving & Troubleshooting
  • Process Optimization
  • Cost Reduction & Value Engineering
  • Vendor Management
  • Cross-functional Collaboration
  • Strong Communication



Certification

  • Mechanical CAD – Unigraphics (NX 12)
  • Diploma in Auto CAD
  • Diploma in Computerized office management (D.Com)
  • IELTS English Training course from British Council UK / IDP Australia.

Langauges

English
Tamil
Telugu

Timeline

Design Team Lead - Vilas Business Solutions Pvt Ltd
11.2017 - Current
Sr. Design Engineer - Venture Automotive Tooling India Ltd
07.2011 - 11.2017
Supervisor Tool Room - Sri Sai Baba Engineering works
01.2010 - 06.2011
Sr. Technician Tool Room Shop floor - UNR Tooling System SDN BHD
12.2006 - 12.2009
CNC Programmer - Rollick Automation Pvt Ltd
11.2003 - 10.2006
EDM / Wire EDM Programmer /Machine Operator - L.G.Balakrishnan&Bros. Ltd
04.2001 - 10.2003
Apprentice Trainee - Lakshmi Machine Works Ltd (LMW)
01.2000 - 01.2001
- Diploma, Mechanical Engineering
Govt of India (NCVT) - Nation Council of Vocational Training,
- Bachelor of Technology, Mechanical Engineering

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