ESAKIMUTHU NAMBIRAJAN
Hosur
Summary
Highly effective leader with 14 years experience in Manufacturing process planning & cost estimation, vendor development, sourcing, negotiation, customer service, supplier quality, project & people management.
Overview
14
14
years of professional experience
1
1
Certification
Work History
Technical Lead Engineer
LAM RESEARCH
Bengaluru
05.2018 - Current
- Leads a team of Engineers that provide should costing analysis and design for cost recommendations for components that are manufactured by metal machining, sheet metal, frame & weldment fabrication methods.
- Analyzing the part design & suggesting design modification ( That supports manufacturing as well as cost reduction ) Developing virtual production environment of the should costing tool.
- Enlarging the scope of team & widening the teams road map by creating manual template for bus bars & bar / tube commodities.
- Business analysis ( Identifying high spend areas through cross functional team co-ordinations )
Business Analyst - Procurement & Spend Analysis
Caterpillar (I) pvt Ltd ( Off role - Expert global solutions )
Bengaluru
08.2017 - 04.2018
- Analyzing global spend data of CAT - GSNT (India, China, Brazil, Larne & New-berry) 2016-2017
- Identifying major cost drivers & key areas of cost reduction scope
- Grouping parts with respect to common FFF (Form, Fit & Function)
- Identifying High fliers and low fliers via LPP analysis
- Should costing of HF & LF by clean sheet preparation
- Implementing the cost saving results of HF & LF to all sub-assemblies and parts of the family
- Preparation of fact pack and presenting saving details to client
- Product handled - Diesel generator set.
Assistant Manager
Tata sky Ltd
Bengaluru
01.2017 - 08.2017
- Project management - Multi dwelling unit
- Selection, appointment and continuous management of Installation service provider
- Input for capacity planning and forecasting.
Senior Executive
Godrej & Boyce mfg. Ltd
Visakhapatnam
02.2015 - 01.2017
- Costing BOM preparation from CAD data
- Estimating component and assembly cost
- Preparing product cost sheets
- Quarterly updating cost sheets according to RM fluctuations
- Part negotiations and price finalization with suppliers
- New supplier selection & development for commodities - Sheet metal parts, plastics, fasteners and machined parts
- New parts development using PPAP process
- Explore and develop new supplier sources and determine long term suppliers
- Conducting supplier audits every quarter, identify non-conformance & follow up action plan to prevent recurrence
- Execute purchase orders and tool orders
- Resolve supplier issues and ensure on time payments to suppliers
- Developing technical input for strategic sourcing projects, including evaluation of supplier capability, specification review, product implementation and part transition
- Hold technical discussions with suppliers to identify and implement improvements in products and process
- Products handled - Electrical switch panels & gears, locks, safes, automatic doors, biometric devices, office interiors, laminate panels, trims, storage units, desking units, seating units, modular kitchens, … etc.
Mechanical Engineer
M+W Group
02.2012 - 01.2015
- Interface with component teams to prioritize supplier development needs by component to improve cost competitiveness or supply constraints
- Drive supplier selection through robust qualification process
- Access new and existing supplier's capabilities to meet product, cost, quality, capacity and fulfillment and ensuring suppliers are able to meet requirements for performance quality cost and delivery of components and requirements for TS 16949, ISO 14001 and other applicable customer systems
- Based on screening prioritize preferred suppliers
- Develop positive relationships and work closely with sourcing leaders to manage, implement and track supplier/engineering, design changes, capacity studies and New Product Introductions
- Deliver results as measured by key metrics, such as supplier yield, field cost, field defect rate, supplier quality plan engagement/effectiveness, and corrective & preventative action closure
- Act as consultant to communicate and coach the Quality, Manufacturing, Engineering and procurement organizations to drive cost effective improvements to Quality and Manufacturing processes, minimizing waste, introduce new products and improve product design
- Responsible for leading the solution for supplier component concerns, driving APQP, PPAP, customer interaction, supplier interaction, Value Analysis/Value Engineering (VA/VE) support, supplier component development and approval and supplier cost improvements track supplier/engineering, design changes, capacity studies and New Product Introductions
- Carry out new supplier validation audits, with supplier support and supplier Advanced Product Quality Planning (APQP)
- Products handled -Fabrication of Trusses, beams, channels, storage tanks, xylo's… etc.
Mechanical Engineer
L&T Ecc Division
09.2010 - 02.2012
- Ensuring all technical aspects of fabrication
- In case of Welding (SMAW, GTAW, FCAW & SAW) ensuring it through visual inspection as well as NDE examinations
- In case of blasting & painting ensuring its anti-corrosion ability through NACE standards
- Involved in documentation activities like, preparing SOP's, MOS, ITP, WPS, PQR, WPQR , NCR , quality systems , CAPA & required documents for client quality audits
- Ensuring quality at all aspects, Supplier quality, in plant quality & customer quality
- Verify PPAP submission are accurate and represent acceptable production ready product
- Conducting training for technicians, welders, blasters & painters
- Carrying out research on 3P's and identifying failure root causes
- Ensuring supplier delivers product in-accordance to quality, cost & time
- Products handled -Ship-lift platform, pontoons… etc
- Fabrication.
Education
M.Tech - Digital Manufacturing
BIRLA INSTITUTE OF TECHNOLOGY
Pilani, RJ01-2024
Bachelor of Engineering - Mechanical
ST. PETERS ENGINEERING COLLEGE, ANNA UNIVERSITY
CHENNAI01.2010
Higher secondary - Science group
SRI VIJAY VIDYALAYA
HOSUR01.2006
Secondary -
SRI VIJAY VIDYALAYA
HOSUR01.2004
Skills
- Operations management
- Program / Project management
- Sourcing & Supplier Development
- Product Cost Sheet Working
- Supplier Selection Matrix Preparation & Analysis
- Supplier Negotiation and Price Finalization
- Experienced in APQP, PPAP, PFMEA and Capacity Planning methods
- Experienced in Process / Production Times & Assembly methods
- Component Cost Computation for Inhouse and Vendor Units
- Assembly overheads cost computation
- Bill of Material analysis with respect to various cost buckets (item, commodity and model wise impact)
- Machine burden rate working for all in housed and vendor end machines
- Vendor unit products, Assembly and Process cost computation
- Outsourcing Cost Working for In-house to Outsourced parts
- Product Assembly Process Planning & Vendors Capability Analysis
- Sourcing and supplier development
- SPC, APQP, PPAP & QMS
- Sheet metal, Metal machining, Frames & weldments, Bar & Tube commodity costing
- Should costing using aPriori
- Cost control solutions
- Price finalization
- Spend analysis - Clean sheet & LPP
- FMEA
- GD & T
Certification
- CWI as per AWS (American welding society), 14012661
- ASNT level II in Non-Destructive Examination
- Asian paints painting / coating application & inspection training
Currentlocation
BENGALURU
Products handled
- Diesel generators - Alternators, Radiators, Canopy, Base frames, tubes, Hoses & wiring harness
- Godrej - safes, optimisers, trims, panels, storage units, desking units & modular kitchen parts
- Xylo's, storage tanks, trusses, beams, channels, ship lift platforms, pontoons
Personal Information
- Title: MECHANICAL ENGINEER
- Date of Birth: 06/01/1988
- Marital Status: MARRIED
Languages
Tamil, Hindi, Telugu and English
Disclaimer
I, ESAKI MUTHU N, hereby declare that all the above-mentioned information's are true to my knowledge and ability.
Languages
Tamil
First Language
English
Advanced (C1)
C1
Telugu
Intermediate (B1)
B1
Hindi
Intermediate (B1)
B1
kannada
Beginner (A1)
A1
Affiliations
- Music
Accomplishments
- Recognized for highest level of contribution in successful cost reduction project completion at Caterpillar
- Recognized for creating a manual frame work for costing a first of its kind frame
- Recognized for driving the team during non-managerial tenure
Timeline
Technical Lead Engineer
LAM RESEARCH
05.2018 - Current
Business Analyst - Procurement & Spend Analysis
Caterpillar (I) pvt Ltd ( Off role - Expert global solutions )
08.2017 - 04.2018
Assistant Manager
Tata sky Ltd
01.2017 - 08.2017
Senior Executive
Godrej & Boyce mfg. Ltd
02.2015 - 01.2017
Mechanical Engineer
M+W Group
02.2012 - 01.2015
Mechanical Engineer
L&T Ecc Division
09.2010 - 02.2012
M.Tech - Digital Manufacturing
BIRLA INSTITUTE OF TECHNOLOGY
Bachelor of Engineering - Mechanical
ST. PETERS ENGINEERING COLLEGE, ANNA UNIVERSITY
Higher secondary - Science group
SRI VIJAY VIDYALAYA
Secondary -
SRI VIJAY VIDYALAYA
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