Eswar YENREDDY
QA/QC MANAGER
Visakhapatnam
Summary
Accomplished Quality Management Specialist with a robust background in leading the development, implementation, and continual improvement of Quality Management Systems (QMS). Proven track record of achieving organizational quality goals by establishing comprehensive inspection strategies for incoming materials and on-site activities. Skilled in preparing project-specific Quality Plans, Inspection and Test Plans (ITPs), and special procedures, with meticulous resource management. Expertise in systematic corrective actions for Non-Conformance activities and proficient in qualifying Procedure Welding Procedure Specifications (PWPS) and Procedure Qualification Records (PQRs) for a range of materials including API 5LX60, carbon steel (CS), Inconel, and stainless steel (SS). Strong problem-solving abilities to identify issues, propose effective solutions, and drive project objectives. Analyse quality performance metrics, observations, conducting root cause analyses and implementing continuous improvement initiatives to enhance project quality and efficiency
Overview
18
18
years of professional experience
5
5
years of post-secondary education
5
5
Certificates
Work History
QA/QC MANAGER
SAE-ASTX ENTECH COMPANYLIMITED
12.2020 - 7 2024
- Company Overview: Client -ROO-BP
- Project(EPCC): Produced Water Re-Injection -Phase -1
- Providing leadership and directions for development, implementation & continual improvement of the Quality Management System (QMS)
- Achieving organizational Quality goals & targets by establishing inspection strategies for incoming materials and on-site activities
- Establishing Quality system
- Ensuring development of project-specific Quality-Plan, Inspection-&-test plans and special- Procedures, Resource management
- Systematic application-&-management of corrective actions for Non-Conformance activities
- Liaise with Quality Representatives from Integrated Service Providers audit/nonconformance process to be shared
- To supervise the working of quality service providers and inspectors
- To Conduct internal audits as per the project requirements and ensure that proper followup to close all audit findings
- Implement the existing Quality Control Inspection processes by means of following Company, Procedures, Guidelines and Templates(Inspection Records) to ensure a consistent approach to Inspection
- Facilitate the operation of the Inspection Quality System by issue of Weekly, Monthly, Quarterly and Annual Project Quality reports. Reports to including assessment of quality performance metrics with assessment of trends and compliance with agreed specifications and processes.
- Monitoring the GOC process, starting from preparation of LOSH’s, Tags allocations as per drawings, ITR A & B generation, MC dossier preparation, MC walkdown, SH dossier, SH walk down, closure of “A” & “B” punch and final handover dossiers
- Client -ROO-BP
- Project(EPCC): Produced Water Re-Injection -Phase -1
QA/QC MANAGER
China Petroleum Pipeline Engineering
01.2017 - 11.2020
- Review of all Sub -Vendor documents, welding procedures & inspection test plans
- Preparing Project Quality Plans, Quality Control Plans, Inspection Test Plans for all disciplines and ensuring the implementation at Site
- To plan and control quality Control Activities and conduct sessions to explain inspector/workers the importance of following national/international quality norms/rules/regulations
- Develop, plan, prepare, conduct, and report Vendor, Engineering Contractors, and Project Construction Audit programs, monitoring close out of audit findings
- To identify problems, pose plausible solutions and implement those solutions to achieve objectives of the project
- Skilled with Microsoft Office tools in particular Word, Excel, and PowerPoint
- To supervise the working of quality service providers and inspectors
- To Conduct internal audits as per the project requirements and ensure that proper follow up to close all audit findings
- Support Project Quality Management Review collaborating with Project managers, engineers, and subcontractors by providing quality input to Project plans, risk register, and technical specifications
- Coordinating with Third Party Inspectors for all the inspection of the procured materials in various countries
- Preparing 2-weak look ahead schedule for all the inspections of materials
- Lead completion Engineer, Preparing Demarcation drawings, closing all 'A' check sheets for mechanical completions, Preparing Mechanical completion dossiers
- · Support the quality requirements in contracts and tendering process. This includes conducting evaluation and assessment of quality elements, clarification with bidders and onsite evaluation, as required.
LEAD QA/QC ENGINEER-PMC
WEATHERFORD MIDDLE EAST OIL TOOL
11.2013 - 04.2016
- Application of project assurance practices such as technical assurance controls, Flawless Project Delivery, benchmarking
- Implement the existing Quality Control Inspection processes by means of following Company, Procedures, Guidelines and Templates (Inspection Records) to ensure a consistent approach to Inspection
- Review, verify and endorse contractors’ applicable Quality Control documents in accordance with the requirements of Company Procedures and specifications
- Stay up to date with industry trends and advancements in quality management practices to drive innovation and improvement in construction quality processes
- Experience in the application of industry standards ASME, API, ISO and international standards ISO 9001, ISO 29001 and familiar with ISO 14001
- Participate in regular inspections/observations of Construction sites, identifying potential quality issues, non-conformities, and recommending corrective actions
- Monitor and analyse quality performance metrics, i.e., NCR's RFI's, KPI's of Contractors observations, conducting root cause analyses and implementing continuous improvement initiatives to enhance project quality and efficiency
- Participating in quality incident & failure investigations (RCAs/causal learning)
- Contribute to Flawless Project Delivery process, including lessons Learned and mitigation management
LEAD QA/QC ENGINEER-PMC
WOOD GROUP-CCC
04.2012 - 10.2013
- Support the development and implementation of comprehensive Contractor Project quality plans / management systems, in line with industry best practices and client requirements
- Participate in regular inspections/observations of Construction sites, identifying potential quality issues, non-conformities, and recommending corrective actions
- Monitoring visual, In process and final inspection activities at different stages as per required WPS to meet customer requirements and Witnessing for the required Welding Procedure Qualification (PQR) test
- Review of test packages for welding and NDT completion, issue release for hydro static test and witness of the same
- Stay up to date with industry trends and advancements in quality management practices to drive innovation and improvement in construction quality processes.
- Checking of pipe spool fabrication based on approved spool isometric drawing & bill of materials
- Piping spools daily Fit-up & welding inspection reports and arrange the PWHT & NDE activities
- Preparation of Final Boxup inspection & Final Closing authorization reports for all Static equipments like Columns, Horizontal vessels, Tanks, etc., (this activity includes the inspection of inside Cleaning, Internals installation, Manholes closing with permanent gaskets & bolts and Torquing)
- Installation & Alignment inspections for all types of Pumps like Centrifugal pumps, Reciprocating pumps, Vertical Sump Pumps, Slurry Pumps (Belt driven), Plunger Pumps, Firewater Jockey Pumps, Metering Pumps etc., (make Warman Slurry Pump, Pumpen Fabrik Ernst Vogel, Weir Minerals Ltd, ESKOT, LEUMAN, KSB, American-Marsh Pumps, Peroin Pumps, Italy, Peerless Pumps, Texas, EBARA Pumps, Japan, Shin Nippon, Japan, Linde AG, Germany, Flow Serve, Italy, Nikkiso Co
- Ltd, Japan, Kubota Corporation, Japan, Flygt Nippon, Japan)
- Review of Material Test Certificates for Raw Materials like Pipes, Fittings, Flanges & Welding Consumables
QA/QC ENGINEER
CONSILIDATED CONSTRUCTIONS INTERNATIONAL COMPANY(CCIC)
06.2011 - 07.2012
- Company Overview: South Yoloten Gas Field Development Project, Turkmenistan
- Reviewing of Project Specifications, Quality Control Procedures & Quality Management Procedures related Welding/Piping
- Witnessing Welder Qualification Test & Preparing Welder Qualification Test Records as per Gost Standards (Russian Standards)
- Controlling the flow of Non Destructive testing Activities as per the project specifications
- Assisting Sr
- Welding Engineer in the preparation of Procedure Qualification Records, welding procedure specifications
- Monitoring Preliminary Procedure Qualification test and recording the actual parameters
- Witnessing the mechanical testing like side bend, tensile test & root bend tests in Mechanical testing lab
- Raising Non-Conformance Reports & Surveillance reports for the deviation observed against Project specifications & Procedures
- Calibrating the Welding Machines with the Clamp Meter at regular intervals
- South Yoloten Gas Field Development Project, Turkmenistan
INSPECTION ENGINEER
BUREAU VERITAS INDIA LTD
08.2010 - 03.2011
- Verification of welding consumables as per approved WPS, Procedure (Size, Condition, Specification & Storage)
- Review of Drawing, specification and conducting welder/welding operator qualification test according to ASME SEC-IX
- Witnessing preparation of PQR Test coupon and reviewing the laboratory report for chemical composition and mechanical test results and evaluating the result with applicable code/specification
- Review/Approval of the WPS as per applicable specification/code requirement
- Performing Stage wise inspection as per approved ITP
- Inspection of fit up according to drawings and WPS
- Checking the ovality, orientation, overall dimension and bevel preparation during the fit up of pipe weld joints
- Witnessing Jacket piping fabrication and inspection
- Visual inspection of all Shop/Field Weld joints for Pipelines as per ASME B31.3, & for tanks as per API 650/620
- Witnessing the PT, MPT and UT of Welded joints
- Review of Radiographic films
QA/QC Inspector
CONSILIDATED CONSTRUCTIONS INTERNATIONAL COMPANY(CCIC)
01.2008 - 12.2010
- Company Overview: (Ras Laffan Industrial City, Qatar - Pearl GTL project)
- Review Quality Control Procedures of Shell related to Piping and Welding to assure the implementation in Project
- Monitoring Welding & Piping Activities as per the applicable Shell DEP’s and QCP
- Submitting 5% Random Surveillance report (Heat Input, travel speed, runout length) as per the Project Requirements on daily basis
- Monitoring PWHT & Pre-Heat for Alloy Steel (P4), Carbon Steel/LTCS (WT>25mm)
- Daily inspections activities of piping in site during erection of piping like fit up, and weld visual for various materials like Carbon Steel (P1), Stainless Steel (P8), Alloy Steel (P4) and Dissimilar Materials (P1-P4, P1-P8 & P4-P8) as per the WPS
- Responsible for monitoring RT coverage of piping during erection in site as per line class (5%, 10% and 100% lines)
- Review Test packages, review and getting approval from Client
- Witnessing hydro/pneumatic pressure testing & flushing
- Issuing Non-Conformity Reports to construction for any deviation from Project QCP
- Verifying proper storage of welding electrodes and filler rods
- Verifying the closure of Pre-Pressure test Punch List generated by Line Checkers
- Experienced in welding symbols, weld joint geometry and metallurgy of welds and weld discontinuities
- Verifying the NDT is covered as per the requirement mentioned in the ISO
- (Ras Laffan Industrial City, Qatar - Pearl GTL project)
QA Engineer
STEEL CITY ENTERPRISES
06.2006 - 09.2007
- Company Overview: Deputed to Naval Dockyard
- Responsible for Quality issues & concerns of all disciplines including Mechanical/Welding & NDT
- Reviewing & approving ITPs, Inspection schedules, NCR & Weld reject rate reports, Hydrotest and Tie-in packages of Oil Storage tanks & Shipping lines
- Work Handled: Stainless Steel Piping, other general welding/machining activities
- Attend top management progress/operations meetings
- Receive work permits for all inspection/ NDT
- Witness various mechanical testing at independent laboratory
- Deputed to Naval Dockyard
Senior Mechanical / Welding Inspector
ULTRA DIMENSIONS
04.2005 - 05.2006
- Company Overview: Deputed to Ship Building Center
- Responsible for Quality Control of all Mechanical Piping, Welding, HVAC/Plumbing & Installation activities
- All Welding inspections of Steel Structures (AWS D 1.1) & Piping (ASME B 31.1, B 31.3)
- Design reviews & approvals for Project Quality Plans, Inspection Test Plans, WPS, PQR & Hydro Testing Procedures
- Able to carry out procedure qualification & performance qualification test for welding works
- Executing weld plans and carrying out Quality Control in every stage of production (according to WPS & PQR)
- Coordinating with INDIA REGISTER OF SHIPPING (IRS) in Qualifying Welders according to WPS
- Conversant with carbon steel, austenitic steel, duplex steel, low alloy steel
- Deputed to Ship Building Center
Education
Bachelor of Technology - Mechanical Engineering
J.N.T.UNIVERSITY
01.2000 - 01.2005
Skills
Sampling techniques
Keyexperience
18, Oil and gas, 18, PMC, 5, EPC projects, 12
Passportstatus
Transferable
Personal Information
- Passport Number: Z6599876
- Date of Birth: 08/15/82
- Nationality: Indian
- Marital Status: Married
Certification
CSWIP 3.2.2 Certified Senior welding inspector
Timeline
API 580 Risk based Inspector
11-2024
CSWIP 3.2.2 Certified Senior welding inspector
01-2024
QMS LEAD AUDITOR
05-2023
QA/QC MANAGER
SAE-ASTX ENTECH COMPANYLIMITED
12.2020 - 7 2024
BGAS Gr 2 Coating Inspector
06-2020
QA/QC MANAGER
China Petroleum Pipeline Engineering
01.2017 - 11.2020
LEAD QA/QC ENGINEER-PMC
WEATHERFORD MIDDLE EAST OIL TOOL
11.2013 - 04.2016
LEAD QA/QC ENGINEER-PMC
WOOD GROUP-CCC
04.2012 - 10.2013
QA/QC ENGINEER
CONSILIDATED CONSTRUCTIONS INTERNATIONAL COMPANY(CCIC)
06.2011 - 07.2012
INSPECTION ENGINEER
BUREAU VERITAS INDIA LTD
08.2010 - 03.2011
QA/QC Inspector
CONSILIDATED CONSTRUCTIONS INTERNATIONAL COMPANY(CCIC)
01.2008 - 12.2010
QA Engineer
STEEL CITY ENTERPRISES
06.2006 - 09.2007
Senior Mechanical / Welding Inspector
ULTRA DIMENSIONS
04.2005 - 05.2006
Bachelor of Technology - Mechanical Engineering
J.N.T.UNIVERSITY
01.2000 - 01.2005
ASNT LEVEL II(RT,UT,MPT,DPT)
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