Your Name
Summary
8+ Years of Experience in Leading and Managing New Product Development, Process Improvement Projects in the Domain of Hydraulic Oil Seal Industry Supplied For Automotive and Aerospace Industry and OEM For Semi-Conductor Manufacturing Industry with Proven leadership Skills for Leading and Direct Cross Function Team Across Global to Design and Deploy the Best Practices. Complete team player with dedication & commitment towards the Goal. Good Exposure in Real and Virtual Manufacturing Domain with Industry Best Software Knowledge. Excellent problem-Solving Skills Coupled with 4500plus Odd Manhours of CAD Experience (4500hrs UGNX and Around 3000hrs of Team Centre Visualization Professional).
Overview
8
8
years of professional experience
6
6
Certifications
3
3
Languages
Work History
04.2019 - 11.2019
- Productivity Improvement by Implementing Six Sigma Methodology (DMAIC)
- Part of Global Drive on Manufacturing Process Improvement all over Trelleborg Factories, involved in a Team of 5 Members leading From Front as a Manufacturing Engineer to Improve Productivity By Implementing Best
- Practices incorporating Lean Methodologies and TPS Structures, there by Reduced the manufacturing Process time (Cycle time) for Approx
- 10 product Profiles in CNC there by majorly Adopting SMED Technics and in turn
- Project 1
- Project 2
- Reduced the Overall Lead Time for Customers which helped to Drive the Additional Customer orders there by
- Increasing Capacity utilization of factory at Max Levels.
11.2018 - 11.2019
- Save 50k Average on Monthly basis
- Internal Auditor IATF16949
- Reduced COPQ by Effective Implementation on New Design to Working System
- Best Employee of the Year in 2019-20 For Exhibiting Exceptional Achievement in Accomplishing KPI’s (OTD,
- OTTC, OTTR,5S, Productivity)
- Successfully Increased Plant OEE
- EXTRA CURRICULAR ACTIVITIES
- Passionate Carnatic Vocalist Trained Junior Syllabus Affiliated by Karnataka Music Board (KEA)
- Interested in Culinary
- Volleyball Player
- PROJECT
- Manufacturing Excellence, Cost Saving through Yield Improvements
- Being a Manufacturing Man Keeping track of Resource and Optimized Usage is an upfront Challenge
- This
- Project Conducted to Improve Yield By standardizing the process and controlling on wastage of material and
- Time Study, BOM modifications
- Manufacturing Process Improvement
Senior Manufacturing Engineer
Applied Materials India Pvt Ltd, ASM
Bengaluru
01.2021 - Current
- Creating OMS (Operation methodology Sheet) by Using UG-NX and Team Centre Visualization to Perform
- Assembly Operations Using Lean Methodologies
- Operational knowledge of Semi-conductor Manufacturing tools, with the experience of virtual assembly builds
- Ensuring line readiness activities like review, approve and implement change management orders into work Instructions and creating assembly build sequences, before launching it for manufacturing
- Knowledge necessary to perform the job function such as an understanding of the engineering change order process, product development process, value engineering etc
- Work with a diverse team of manufacturing engineers, quality engineers, tool designers, and production personnel to achieve the business goals for all manufacturing programs
- Having good skills in Product technology, change management, problem solving, communication skills, customer orientation, personal effectiveness, team skills, and quality
- Product structure, bill of materials, product safety requirements, material handling, and root cause analysis
- Interfaces with Manufacturing Engineers, technicians, and Quality to develop/update optimal operation sequences for parts and assemblies
- To Drive Continuous Improvement Through Corrective and preventive Actions
- Handling product Compliance and Provide CAPA For Same
- Standardizing the old assembly process to have seamless volume production line with reduced NC's
- Support and revise legacy BOM and operations sheets to support both internal and external customer requests
- Work with a diverse team of manufacturing engineers, quality engineers, tool designers, C.N.C
Manufacturing Engineer
Trelleborg Sealing Solutions
Bengaluru
03.2015 - 01.2021
- New product development activities for on time delivery of quality product to customer, for the successful completion of the project for Automotive, Aerospace,Industrial components/Seals
- Implanting the Plans for Improving Capacity utilization
- Identifying the Potential Projects for Manufacturing Excellence and Conduct the Business/investment Risk
- Analysis For identified Projects and implement Action Plans Along with Monitoring
- 4M Change Management
- Making project timeline charts & sticking to it to cater customer requirement in terms of quality/delivery/service
- Complete Planning of Resource, Material, and Resource Procurement for New projects
- Preparation of Risk analysis report, Contingency plans / Alternate process evaluation and validation for critical processes and machines
- Preparation of Bill of materials in Fourth shift ERP, Calculating and defining Safety stock
- Preparation of Material flow layouts for new projects and optimizing material flow for production parts
- Making final Process flow diagrams, Control plan & Work instructions for production run of the part, controlling these documents during the production run
- Risk Analysis and Implementing yield improvement plans during regular production, monitoring effects and benefits within projected timeline
- Implementing plans for improving
- Identifying projects for,
- Conducting Business/investment risk analysis for identified projects implementing action plans and monitoring the benefits on monthly basis
- Change management-Initiating notes, drawing change notes, notes & implementation & closing the changes with proper document changes
- Leading Kaizen and 5S implementation team in production division
- Implementing and OEE measurement [TPM Trak] for CNC machines
- Preparation of CAPA for reducing internal rejections through 5 why analysis
- Handling Customer complaints through 8D reports with Quality assurance team
- Complete planning of resources, Material & resource procurement for new Projects
- Materializing the design of fixture & gauge by coordinating with suppliers & Following up for on time delivery
- Poke-yoke implementation in the setters & in gauge/fixture design to attain mistake proofing for better productivity.
Intern
Indian Oil Corporation
Chennai
06.2012 - 06.2012
Education
Bachelor of Engineering / Bachelor of Technology - Mechanical
PESITM
AICTU
Skills
TRAINING AND CERTIFICATIONSLean Six Sigma, CII, 2016ITAF16949 Awareness, CII, 2015AS9100D Internal Auditor, CII, 2017Failure Mode and Effect Analysis, CII(OMNEXT), 2017MSA, OMNEX, 2018APQP, OMNEX, 2018SKILLSUG-NXLean Six Sigma(GreenBelt)Team CentreVisualizationFMEAIATF16949 IATF16949AS9100DCAPA & 8DQuality Management andQuality SystemsPOKA-YOKA andContinues ImprovementMicrosoft VisioCOMPUTER PROFICIENCYOperating Systems SoftwareWindowsMicrosoft ExcelVBAERP(Fourth Shift)UGNXTeamcenter VisualizationMicrosoft Power Point
Accomplishments
- Bosch
- Danfoss
- Jhon Deere
- TAFE Rane
- Delphi
- Magnetic Marelli.-Maruthi Suzuki
- TATA
- M&M
- Wipro
- Boeing
- Airbus
Certification
CAREER HIGHLIGHTS
Additional Information
- AWARDS & HONORS , Awarded Best Employee of the Year in 2017-2018 For Exhibiting Extraordinary Leadership in Trelleborg India Pvt Ltd Awarded Material Perks For Performing Best All Round in Handling Responsibilities in AMIND For FY20-21
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Timeline
Senior Manufacturing Engineer
Applied Materials India Pvt Ltd, ASM
01.2021 - Current
04.2019 - 11.2019
11.2018 - 11.2019
Manufacturing Engineer
Trelleborg Sealing Solutions
03.2015 - 01.2021
Intern
Indian Oil Corporation
06.2012 - 06.2012
Bachelor of Engineering / Bachelor of Technology - Mechanical
PESITM
AICTU