Summary
Overview
Work History
Education
Skills
Accomplishments
Hobbies and Interests
References
Personal Information
Languages
Timeline
Generic
Fahad Mohammedi

Fahad Mohammedi

Vadodara

Summary

Result-driven Production Engineer with a strong background in automotive industry, manufacturing, production/process engineering, and plastic injection moulding technology. Proven track record of taking initiatives and delivering high quality results in challenging high-pressure environments. Bringing 5 years of experience in the plastic injection moulding facilities, with a commendable achievement of winning the North American Thermal Recognition award twice. Eager to contribute to a dynamic team and drive continuous improvement in production processes.

Overview

7
7
years of professional experience

Work History

Senior Engineer- NPD Plastic Injection Moulding

Shefield Technoplast Pvt Ltd
Vadodara
08.2024 - Current
  • Oversaw the preparation and maintenance of project documentation, including design specifications, user manuals, and progress reports.
  • Implemented best practices in engineering standards and procedures.
  • Finished projects on time and within budget.
  • Created accurate project specifications, documenting in technical manuals.
  • Resolved escalated customer issues in a timely manner.
  • Generated engineering documentation and oversaw design projects.
  • Streamlined project workflows by introducing agile methodologies, reducing time to market.
  • Managed cross-functional teams, fostering collaboration between engineering, manufacturing, and quality assurance departments.
  • Directed the allocation of resources, including budget, personnel, and materials, to maximize productivity and meet project deadlines.

Conducting technical study and Prepare technical reviews, flow charts, Time charts & other related documents like specifications, procedures for secondary operations and packaging for injection molded parts

• Study New product development RFQs for plastic injection molded components and give technical inputs

• Conducting APQP with CFT and providing necessary details

• APQP (PPAP) Documents – Verify & Submission to customer

• Sample inspection report – Verify & Submission to Customer

• NPD Trial Execution & Monitoring

• Track & Prepare Progress reports and other details for customer projects for customers and management, Progress reports on moulds /tooling and other customer project related activities

• Process validation report of NPD – Prepare and Submit to customer after approval

• Interact with customers and Submission of necessary details for NPD trials and customer projects

• Specify requirements of tools, gauges, fixtures etc. for customer project in coordination with team

• Prepare & Release approved drawing (New/Modified)

• Maintain master list of customer supplied documents and controlled documents

• Update all masters of Product, Process, Sales Input file, Customer EHS requirements

• Ensure IMS System monitoring and compliance as per requirements

• Implement Improvement Actions

Senior Design Engineer

VRC Plastomould Pvt. Ltd
Nagpur
04.2023 - 03.2024
  • Enhanced product performance by implementing innovative design solutions in mechanical systems
  • Collaborated with cross-functional teams to develop high-quality products within tight deadlines
  • Developed detailed 3D models and drawings, ensuring accurate communication of design intent to fabrication and manufacturing teams
  • Supported new product development with thorough research on materials, technologies, and current industry trends
  • Delivered projects on time and within budget constraints by effectively managing resources and maintaining focus on key objectives
  • Implemented advanced simulation tools to accurately predict system behavior under various operating conditions, minimizing the need for the physical prototyping iterations

Sub-Leader Production Engineer

Denso Manufacturing Canada
09.2022 - 01.2023
  • Streamlined communication among team members, resulting in higher collaboration and faster problem resolution
  • Mentored new employees, providing guidance on company procedures and best practices to improve overall performance
  • Implemented cost-saving measures, reducing operational costs by 12% while maintaining high quality standards
  • Managed high-stress situations effectively by remaining calm under pressure and employing conflict resolution techniques when necessary
  • Meet production efficiency by developing and implementing new manufacturing processes using Kaizen
  • Streamlined workflows to reduce bottlenecks and improve overall productivity rates and increased production volume, optimizing equipment layouts and maximizing efficiency
  • Organized weekly meetings within the team to discuss project updates, address concerns, and celebrate success effectively

Production Engineer

Denso Manufacturing Canada
08.2018 - 09.2022
  • Assisted in the design of custom production equipment, improving overall functionality and ease of use
  • Maximized productivity by 95% by developing and implementing innovative production processes for new and existing products
  • Effectively communicating and coordinating with the tool and die department and attending daily meetings regarding the tooling issues and changes/modifications required on the molds and regular PM's scheduling
  • Analyzed product processes and provided actionable solutions for changes to processes, product or quality standards
  • Decreased defect rates by applying process capability analysis and creating weekly defect reports and applies lean manufacturing processes to enhance quality, reliability or cost effectiveness
  • Evaluated existing systems for opportunities to upgrade or implement new technology, boosting productivity levels in key areas and provided technical support to troubleshoot equipment issues, minimizing downtime and maintaining production targets
  • Created engineering documents such as PFMEA reports, APQP and PPAP documents and assisted in IATF 16949 audits for production processes

Education

Post Graduation - Supply chain management-Global Logistics

Seneca College
Toronto, Ontario, Canada
05.2017

Post Graduation - Mechanical Engineering

Fanshawe College
London, Ontario, Canada
05.2016

Bachelor Of Engineering - Automobile Engineering

University of Mumbai
Mumbai, Maharashtra
06.2014

Skills

  • Process Validation
  • Kaizen and continuous improvement methods
  • Root cause analysis
  • 5s methodology
  • Production Planning
  • Assembly Line management
  • Prototype development
  • Cross-Functional Collaboration
  • CAD software: Creo, Solid works, etc
  • Lock-out/ Tag-out
  • Total productive maintenance
  • OEE
  • PPAP/APQP
  • Optimum Material Selection
  • Material Science
  • Technical documentation
  • Lean manufacturing

Accomplishments

  • Achieved North American Thermal Recognition, 06/01/21, By completing machine breakdown with accuracy and efficiency.
  • Achieved North American Thermal Recognition, 09/01/22, Material mixing issue which led to save the company from multi-million dollar customer claims.

Hobbies and Interests

  • Soccer
  • Badminton
  • Travelling

References

References available upon request

Personal Information

Title: Production Engineer

Languages

English
Proficient
C2
Hindi
Proficient
C2
Gujarati
Advanced
C1

Timeline

Senior Engineer- NPD Plastic Injection Moulding

Shefield Technoplast Pvt Ltd
08.2024 - Current

Senior Design Engineer

VRC Plastomould Pvt. Ltd
04.2023 - 03.2024

Sub-Leader Production Engineer

Denso Manufacturing Canada
09.2022 - 01.2023

Production Engineer

Denso Manufacturing Canada
08.2018 - 09.2022

Post Graduation - Supply chain management-Global Logistics

Seneca College

Post Graduation - Mechanical Engineering

Fanshawe College

Bachelor Of Engineering - Automobile Engineering

University of Mumbai
Fahad Mohammedi