Faiz Shaikh

· NOV 2019 Onwards: Senior Executive-Manufacturing Professional Managing the Non-Standard assembly Line of Medium Voltage (MV) Switchboard (11kV Nx-Air to 33kV old AIS)

· OCT 2015 - OCT 2019: Executive-Manufacturing Engineering Responsible for Lean line Assembly of MV Indoor and Outdoor Vacuum circuit breakers (IVCB and OVCB 11kV 25kA 1250A to 33KV 31.5kA 2500amps) Role and

· Responsibilities:

1) KPI’s: Labour productivity, Delivery Reliability, First Pass Yield (FPY).

2) Execution of Daily Production Plan (DPP) and Quality targets on assembly lines

3) Work allocation and supervision to 40 workmen/officers according to their respective skills/abilities and thereby ensuring effective utilization of manpower and the desired output (per day/shift).

4) Troubleshooting assembly problems (pertaining to Process, Quality, Design, Logistics etc.) affecting cycle time by implementation of cross-functional communication strategies

· Working jointly with Quality Assurance, Quality Incoming, Design & Process Engineering team for:

i. Obtaining solutions on chronic quality issues

ii. Improvements/Modifications required in design / component quality / assembly sequence with objective of improving the FPY, lower cost and easier assembly.

iii. Conducting trials for completely new products or sub-assemblies and fixtures and conveying necessary changes to design/process planning.

· Working jointly with Process Planning and Engineering for

i. Work content balancing / rebalancing on lean line to maintain TAKT

ii. Line improvements and updating of Standard Operating Procedures (SOPs).

iii. Integration of new products on Lean Line.

iv. Designing fixtures and tools as per assembly requirements

5) Educating workmen/officers about correct assembly methods/sequence, Safety practices,5S and discipline, to ensure quality avoid material wastage and avoid rework and unwanted accidents.

6) Coordination with supplier for elimination of faulty and missing components by training their personals.

7) Handling/meeting needs of the internal customer (Panel groups (IN, APS, SE & System House).

8) Maintained line discipline, housekeeping and safety

Worked as Mechanical engineer (Team Leader) with Siemens for Integral Planned Maintenance of HVAC systems at Mumbai Chhatrapati Shivaji International airport (MIAL) Terminal 2

Role and Responsibilities:
1. Worked as team leader for planning and coordinating of Preventive Maintenance (PM),
Condition monitoring (CM)and LLF-Look Listen Feel activities to avoid
failures/Breakdowns.
2. Supervision to Shift supervisors and indirectly to technicians to ensure execution of plan.
3. Daily updating and meeting with client, responsible for closure of breakdowns with root cause analysis.
4. Suggesting/implementing Improvements highlighting 5S, Waste Elimination, Safety, Cost Reduction, Time Reduction, Training, Maintainability Improvement, Productivity Improvement and Alternatives for Energy saving.

Production Engineer (Contractual)
Production engineer for Lean Line assembly of Indoor Vacuum circuit breaker (IVCB) comprising 40+ workmen.