Faiz Shaikh
Pune
Overview
17
17
years of professional experience
Work History
RELIABILITY ENGINEER
SCHLUMBERGER TECHNOLOGY CENTER
Pune
01.2022 - Current
- Guide the project team in the implementation of reliability engineering methodologies, techniques, standards, procedures and the application of appropriate statistical tools
- With the project team, set reliability targets for products under development
- Gather field reliability data, populate the reliability model and identify areas of concern
- Conduct technical risk analysis such as a FMEA to determine specific risk areas
- Develop tests to be conducted based as identified by FMEA results
- Rationalize tests to be conducted to determine sample size, test methods and other details that will produce efficient, statistically valid results
- Monitor the test program and recommend adjustments as needed to meet reliability targets
- Participate in technical design reviews and contribute solutions to reliability related issues
- Coordinate root cause analysis of failed items
- Compile and communicate lessons learned and ensure prevention of failures by archiving captured knowledge for re-use
- Monitor and analyze key reliability indicators during product development and after commercialization, and keep management informed
MASTER MECHANICAL TECH. (ACTING MAINTENANCE SUPERVISOR)
Schlumberger
06.2018 - 12.2021
- Company Overview: WS - Technology Lifecycle Management
- Responsible for leading and supervising maintenance activities of Well servicing equipment including FRAC and COIL equipment on well site and Barmer base location
- Maintaining SKID and trailer mounted FRAC and Coiled Tubing Equipment for successful performance on field jobs
- Carrying out activities as per planned maintenance system schedule and minimizing unplanned shutdowns
- Tracking the schedule of equipment on system and generating WO's accordingly
- Training junior techs with hands on exposure to maintenance activities
- To ensure Safe working procedures and Preventive Maintenance Procedures are followed for equipment for their respective locations
- To visit all the bases and rig sites in India periodically for inspection of equipment and reporting to Manager
- Expediting repair of Breakdown equipment on site as required
- Reporting labor hours and daily reports in Maximo (CMMS)
- Maintaining unit files and history of equipment repair
- Preparing spares list and Reviewing quarterly spares consumed and ordering for the future
- Insuring minimum inventory periodically
- Following up for spare receival
- Workshop facility improvisation
- 5S implementation and continuous improvement
- WS - Technology Lifecycle Management
MAINTENANCE SUPERVISOR
Baker Hughes
06.2014 - 10.2017
- Company Overview: Assembly, Repair, Maintenance and Overhaul, Pressure Pumping
- Responsible for managing the R&M team responsible for maintenance activities for Pressure Pumping equipment including Mobile hydraulic units, Centrifugal and Reciprocating Pumps, Engines, Transmissions, Generators, compressors, Vessels, Tanks, Piping and Structures in India
- Execution of maintenance activities as per schedule and minimizing unplanned shutdowns
- To ensure Safe working procedures and Preventive Maintenance Procedures are followed for equipment for their respective locations
- To visit all the bases and rig sites in India periodically for inspection of equipment and reporting to Manager
- Expediting repair of Breakdown equipment on site as required
- Cost monitoring and management to ensure maintenance cost does not exceed forecasted value
- Tracking the KPI's to improve Maintenance and Service delivery performance
- Training done on CMMS
- Reviewing reports, spares consumption, maintenance related invoices, etc with aim to optimize operating cost
- Reviewing yearly spares consumed and ordering for the future
- Insuring minimum inventory periodically
- Workshop facility improvisation
- 5S implementation and continuous improvement
- Vendor's developments for items
- Spares Ordering for Pressure Pumping Equipment
- Inventory reduction through co-ordination with bases across India
- Assembly, Repair, Maintenance and Overhaul, Pressure Pumping
- Implemented the company's maintenance procedures at all the locations in India
- Reduced R&M cost spent by reducing Inventory and just in time ordering of spares
- Supervised CT maintenance as part of a job assignment for a year without any major breakdowns at Barmer, India
- Introduced Oil Sampling and Analysis as a maintenance procedure for PP equipment in India for the first time which reduced the yearly oil consumption to a large extent
ASSISTANT MANAGER -PROJECTS
Larsen and Toubro
Mumbai
07.2008 - 04.2014
- Company Overview: Project Management, Heavy Engineering Division
- Start to end responsibility for efficient execution of manufacturing & assembly of Mobile WSS units for ONGC, India including, Multi-Purpose Pumping Unit, Acid Pumping Unit, and Fracturing Unit
- Project executing member of SKID mounted Hydrogen Generation plant of 50-100 Nm3/hr in terms of material availability, piping fabrication and tubing assembly, testing and commissioning
- Instructing a team of 30 contract workmen for daily work
- Setting daily work target and prepare daily progress report of the projects
- Managing manpower effectively to achieve daily targets
- Executing on-site fabrication, assembly, Sand blasting, painting and hydraulic and pneumatic system assembly & testing of the projects assigned
- Maintaining project schedule by planning, assigning and co-coordinating daily activities
- Reviewing Drawings of Vessels, tanks, piping & structures according to the required standards and initializing and executing fabrication and assembly of Engines, Transmissions, and Pumps & Gearboxes according to the same
- Using AutoCAD and Solid Edge on regular basis to design and modify subcomponents and assemblies
- Reviewing Schematics of Hydraulic and Pneumatic circuits for installing the hydraulic system of WSS and executing the installation of hydraulic and pneumatic systems
- To Create Purchase requisitions and ensuring that the Purchase order is placed on time and following up until the engineering deliverables are received
- To co-ordinate with design team, purchase team and suppliers to meet planned project schedule
- Monitoring the cost of the project and ensuring the project cost is within the assigned budget
- Arranging regular meetings and keeping the management informed about the Project
- Using tools such as Critical Path Analysis, Microsoft Project and SAP for efficient project execution, scheduling and critical path finding and cost control
- Vendor and Contractors development and finalizing them based on cost and quality of engineering deliverables
- Testing the final product for performance according to the procedures in the FAT documents
- Commissioning and post commissioning customer service management for equipments provided
- Project Management, Heavy Engineering Division
- Completely executed from end to end, with single point responsibility, Skid Mounted Well Servicing project worth 75 Lacks INR and Refurbishment of Cementing Unit project worth INR 2 Cr
- For ONGC, India in terms of designing, material ordering/availability, project scheduling, manufacturing expediting and testing
- Designed entire hydraulic system and drafted the hydraulic schematic in AutoCAD to extract schematic and installation of system components for Truck Mounted Cementing unit to run centrifugal pumps and mixing agitators
- Designed and installed Chain Tensioning Mechanism for 100 KW Triplex Chain Drive to run Triplex pump and Belt-Pulley Drive for running Lubricating Gear Pumps
Intern
TATA MOTORS
Pune
01.2008 - 06.2008
- Was one of the eight of sixty students selected from the institute for internship at Tata Motors in the final year
- Primarily worked on Catia for designing of various Fixtures
- Designed a fixture for horizontal drilling machine for flywheel housing which saved 6000-man hours/year used for fixing the components prior to designing the fixture
Education
B.Tech - Production Engineering
St. Vincents High School
Pune06-2008
Timeline
RELIABILITY ENGINEER
SCHLUMBERGER TECHNOLOGY CENTER
01.2022 - Current
MASTER MECHANICAL TECH. (ACTING MAINTENANCE SUPERVISOR)
Schlumberger
06.2018 - 12.2021
MAINTENANCE SUPERVISOR
Baker Hughes
06.2014 - 10.2017
ASSISTANT MANAGER -PROJECTS
Larsen and Toubro
07.2008 - 04.2014
Intern
TATA MOTORS
01.2008 - 06.2008
B.Tech - Production Engineering
St. Vincents High School
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