A highly effectual, industrious and talented Engineering professional with expertise in Digital Prototyping through CAE, having overall understanding of various design stages. Possessing excellent team building and spearheading competency with innate ability to lead, guide and mentor his team and confederate.
• Leading Drive System CFD and Thermal design team and mentoring and motivating the team members to execute the project independently.
• Assessing the individual performance, creating development plan and training needs for each of the team members
• Creating CFD capability roadmap and driving it for developing new methodology or enhancing the maturity of the existing methodology.
• Driving innovation across the organization.
• Collaborating with internal and external customers closely to provide State of Art engineering solutions
• Sharing knowledge and best practices with global and local team for continuous methodology improvement
• Supporting thermal and flow performance activities for traction inverter, Battery charger thermal management, Ventilated seat flow performance
• Lead thermal management strategy for electrical sector products for futuristic thermally efficient products
• Mentored team members for analysis activities includes identifying project scope, analysis approach, timeline and deployment of DFSS concepts/tools for robust product designing
• Interacted with global stakeholder regularly for continuous workflow, resource engagement and prioritization of analysis activities.
• Reached out to various cross functional teams to share existing digital prototyping(DP) capabilities and propose to business stakeholders for developing/improving new/existing DP capability
• Recommended optimized design solutions by evaluating thermal performance to meet thermal CTQ of various products across all Eaton businesses i.e., switch gear, circuit breaker, clutch, motor controller, fuse, valve system & manifold, actuator, torque limiter etc.
• Prepared test plan and executed temperature rise test on prototype partnering with product designing team as per UL/ IEC/ DO160/ other standards to validate/improve fidelity of thermal model
• Experienced & witnessed qualification test of Aero products in Grand Rapids, USA that helped not only to enhance product knowledge but also to improve the maturity of thermal prediction capability
• Estimation of axial and radial clearances between rotor and stator of Steam turbine to improve performance by reducing leakage flow through thermo-structural analysis.
• Secondary leakage flow analysis to determine heat transfer coefficient (HTC) using in-house one dimensional flow solver and provide inputs for stationary and rotating component design.
• Performed root cause analysis on units with rubs during operation and sensitivity analysis of various design parameter on clearance.
• Quality execution and ON TIME delivery to support manufacturing and shipping timeline
• Evaluated and mitigated performance issues with respect to clearance that arises during manufacturing and assembling of turbine components in customer site. Worked alongside Site/Shop floor engineers to resolve clearance issues, arising during assembly.
• Underwent Training in GE Steam Turbine Technology, Schenectady, USA to enhance product knowledge, manufacturing and assembling of steam turbine and share knowledge to local team
• A Certified Green Belt holder in Six Sigma methodology using DMAIC.
Team management
Strong analytical mind
Product development
Coaching and mentoring
Design for Six Sigma Green Belt
Magna
· Awarded Best Paper Award on Technology Day two times
· Awarded Team of the Month Award
Eaton
Filed 2 patents for innovative cooling solution for liquid cooled traction inverter
ANSYS ICEPAK
Siemens StarCCM
ANSYS Fluent
ANSYS Spaceclaim
ANSYS Maxwel
ANSYS Mechanical
CAE, Leadershipm, Product Design