G Barath

Team Size:
Workers - 15
Supervisors/Asst Engineers - 4

• Monitor and improve quality parameters in IQA,IPQA & OQA.
• Established 5S companywide, focusing specifically in production department as part of continuous improvement culture.
• Actively involved in supplier development, supplier deliverables, control plan, monitoring and tracking performance
• Participate and Support R&D team on product launches and development of test jigs and fixtures for testing of assembled boards.
• Communicate and manage product & process change notifications.
• Arrange, Monitor and verify compliance testing/Type testing of products as per schedule.
• Responsible for certification activities of NABL Electro technical calibration lab. Authorized signatory in NABL calibration lab.
• Responsible of Quality audits in ISO 9001:2015,ISO 14001:2015, ISO 27001:2017 standards.
• Received Best employee of month award from MD for exceptional work.

Team Size:

Workers - 24

Supervisors/Asst Engineers - 5

Incoming/Supplier Quality:

• Prepared and released supplier performance report monthly with respect Quality performance
• Participate monthly supplier meeting for improving supplier performance
• Visited suppliers site for verification and first sample approval during new product qualifications and initial Lot certifications

In process and Final inspection:

• Coordinated with quality control staff to complete inspection from IQC to OQC
• Expanded risk management through spot checking and increased randomization of inspections
• Maintained compliance with industry standards and regulatory compliance during managed projects
• Contribute to root cause analysis to determine core reason for failure and errors
• Escalated concerns about project and product quality, referring discovered issues to engineering manager for corrections
• Conducts gauge R&R for inspectors with different measuring instruments
• Calculated and improved OEE for newly commissioned lines
• Implemented Kaizen related to waste reduction on machine
• Worked in lean quality tools(FMEA, Pareto charts, PPAP and 8D methodology)
• Performed detailed analysis of returned customer samples and used findings to drive
• CAPA using 8D methodologies

Calibration and Testing:

• Performed calibration of listed instruments in both in-house and outsource
• In-house - Vernier, profile projector, pressure gauges, voltmeter, Leaker gauges
• Outsource - CRO, Power meter, Temperature controller, Master weights, slip gauge,
• Earth bond tester and current leakage tester, sphere calibration lamps
• Responsible for optical Photometry testing of lamps
• Performed proficiency testing of lamps

QMS:

• Created training materials, one point lesson, standard work procedure
• Conducted internal quality audit on quarterly basis and MRM meetings and half yearly basis
• Responsible for updating and release system change notice with respect to QMS
• Worked in transition of documents from ISO 9001:2008 to ISO 9001:2015
• Worked in BIS and NABL certification

Projects:

• Done cost saving projects by reducing xenon content in lamps
• Reduced DPPM level in skid inspection from 2500 to 300 PPM
• Developed vacuum test facility to measure operating voltage of sodium lamps
• Improved Exhaust machine vacuum condition to resolve internal customer complaint.

• Draft and release of work instruction and procedures
• Responsible for change management - ECN and DN. Created Bill of materials for new product in ERP
• Storage and maintenance of all documents with respect to product.(Drawing , work instruction , spec sheets)
• Preparing preventive maintenance schedule for machine and verification of job completion for same with checklist
• Prepare procedure and work instruction for maintenance activity
• Responsible to maintain spare inventory and verify MSL for critical spares.