I Want to utilize my experience in managing and directing production process to increase the output efficiency of the organization through optimum utilization of resources.
Overview
28
28
years of professional experience
Work History
Asst Manager - Production
Punch Ratna Fasteners
01.2015 - Current
Direct reporting to VP on day to day activities.
MRM updating to MD
Daily Production Review with Line Supervisors
Supervising and managing employees
Material Planning based on Customer Requirement
Inventory Control
Budget Planning
Customer complaints Handling
New Product Development
Employees Training
Tpm & TQM implementation
Achievements in PRF:
Two times First prize in SGA competition @ ILJIN
Productivity Increased
Poke yoke implemented in Circular rolling machine
Consumable reduced in lubricants , Tools & spares
Maintaining ZERO PPM @ customer end in Last two year.
Asst Manager - Production
Vibromech Engineers & Services Ltd.
12.2013 - 01.2015
Direct reporting to JMD on day to day activities.
Stakeholder engagement
A) Customer production forecasting
B) Handling customer quality challenges
C) On site visit to customer location
Supervising and managing employees
Establishing strong working relations with other functional managers.
Administered everyday working of department and checking schedules for production.
Provided necessary support to supervisors and operators assist in completion of all work.
Coordinated with JMD and provided required manpower and scheduled activities to achieve all departmental goals.
Managed inventory and ensured smooth transition from one department to another.
Asst Manager – Production
Threyes Srinisons Harness Pvt Ltd.
08.2013 - 11.2013
Direct reporting to JMD day to day activities.
Administered everyday working of department and prepared schedules for production.
Provided necessary support to supervisors and operators assist in completion of all work.
Coordinated with JMD and provided required manpower and scheduled activities to achieve all departmental goals.
Managed inventory and ensured smooth transition from one department to another.
SECTION IN CHARGE TSP – Production
Taeyang Metal India (P) Ltd.
01.2011 - 07.2013
Reporting to GM (Operation) day to day activities.
Analyzed operations and identified risks and provided support for same.
Performed operational audit and provided assistance to all launch efforts.
Ensured compliance to all company procedures and quality assurance.
Established process for wide range of diversity of Process works.
Conducted time study and performed line balancing for various models.
Knowledge in Gear Steering Assembly:
Handling all sub assembly & Main assembly of Steering gear process.
Handling Program in Main Line assembly process.
Familiarized in Poke yoke.
Knowledge in photo sensors & Programming softwares.
Achievements in TAEYANG:
High concentration in productivity & Rejection
New Product Setting taken without Korean help.(expenses reduced)
Maximum machine problems sorted without Maintenance Help.
New poke yoke jigs introduced to reduce operator error.
New layout change for reduce operator fatigue & increasing production.
Reduced Rework cost.
Technician – Production
RANE TRW STEERING SYSTEMS LTD.
10.1997 - 01.2011
Coordinated with production manager and evaluated all production requirements and ensured transition of shifts.
Maintained production logs and prepared weekly output reports for same.
Optimum utilization of resources to ensured no wastage.
Making the standards for the quality of the product
Implementation of cost reduction initiatives
Knowledge in Machine Shop:
Handling CNC machines (Turning center, hmc, vmc & makino),Center less grinding, Gear tooth milling machines
Programmer in Fanuc & Sinumeric language.
Familiarized in Heat treatment process & tempering
Knowledge in SAP & ERP
Achievements in Rane TRW:
Cycle Time Reduction and Productivity Improvement in Various Line
Improved our cell Quality level at 300ppm/month
LPS implemented in FORD Line
New Tools Introduced.
Experience in QCC, lead 12 projects and facilitated several teams.
Increased utilization of machine by effective preventive maintenance and reduced breakdown hours.
Our team get Best 5’S Line Award In Internal Competition.
Education
B.Sc - Maths
Madras University
01.2001
MBA - Production
Madras University
01.2006
B.Tech - Mechanical
SRM University
01.2010
Skills
Formulating production plans and accomplishing daily/monthly targets with man and cost parameters
Ensuring continuous improvement in product quality to enhance customer satisfaction
Assessing the operations performance using performance matrix
New project & Implementation
Effective utilization of machine & man for better results
Significant improvement in productivity, Quality, Set up time
Senior engineer - production planning and control at Asia Bolt LLC ( Metal Fasteners limited )Senior engineer - production planning and control at Asia Bolt LLC ( Metal Fasteners limited )