G. GOPINATH
Chennai
Summary
I Want to utilize my experience in managing and directing production process to increase the output efficiency of the organization through optimum utilization of resources.
Overview
28
28
years of professional experience
Work History
Asst Manager - Production
Punch Ratna Fasteners
01.2015 - Current
- Direct reporting to VP on day to day activities.
- MRM updating to MD
- Daily Production Review with Line Supervisors
- Supervising and managing employees
- Material Planning based on Customer Requirement
- Inventory Control
- Budget Planning
- Customer complaints Handling
- New Product Development
- Employees Training
- Tpm & TQM implementation
- Achievements in PRF:
- Two times First prize in SGA competition @ ILJIN
- Productivity Increased
- Poke yoke implemented in Circular rolling machine
- Consumable reduced in lubricants , Tools & spares
- Maintaining ZERO PPM @ customer end in Last two year.
Asst Manager - Production
Vibromech Engineers & Services Ltd.
12.2013 - 01.2015
- Direct reporting to JMD on day to day activities.
- Stakeholder engagement
- A) Customer production forecasting
- B) Handling customer quality challenges
- C) On site visit to customer location
- Supervising and managing employees
- Establishing strong working relations with other functional managers.
- Administered everyday working of department and checking schedules for production.
- Provided necessary support to supervisors and operators assist in completion of all work.
- Coordinated with JMD and provided required manpower and scheduled activities to achieve all departmental goals.
- Managed inventory and ensured smooth transition from one department to another.
Asst Manager – Production
Threyes Srinisons Harness Pvt Ltd.
08.2013 - 11.2013
- Direct reporting to JMD day to day activities.
- Administered everyday working of department and prepared schedules for production.
- Provided necessary support to supervisors and operators assist in completion of all work.
- Coordinated with JMD and provided required manpower and scheduled activities to achieve all departmental goals.
- Managed inventory and ensured smooth transition from one department to another.
SECTION IN CHARGE TSP – Production
Taeyang Metal India (P) Ltd.
01.2011 - 07.2013
- Reporting to GM (Operation) day to day activities.
- Analyzed operations and identified risks and provided support for same.
- Performed operational audit and provided assistance to all launch efforts.
- Ensured compliance to all company procedures and quality assurance.
- Established process for wide range of diversity of Process works.
- Conducted time study and performed line balancing for various models.
- Knowledge in Gear Steering Assembly:
- Handling all sub assembly & Main assembly of Steering gear process.
- Handling Program in Main Line assembly process.
- Familiarized in Poke yoke.
- Knowledge in photo sensors & Programming softwares.
- Achievements in TAEYANG:
- High concentration in productivity & Rejection
- New Product Setting taken without Korean help.(expenses reduced)
- Maximum machine problems sorted without Maintenance Help.
- New poke yoke jigs introduced to reduce operator error.
- New layout change for reduce operator fatigue & increasing production.
- Reduced Rework cost.
Technician – Production
RANE TRW STEERING SYSTEMS LTD.
10.1997 - 01.2011
- Coordinated with production manager and evaluated all production requirements and ensured transition of shifts.
- Maintained production logs and prepared weekly output reports for same.
- Optimum utilization of resources to ensured no wastage.
- Making the standards for the quality of the product
- Implementation of cost reduction initiatives
- Knowledge in Machine Shop:
- Handling CNC machines (Turning center, hmc, vmc & makino),Center less grinding, Gear tooth milling machines
- Programmer in Fanuc & Sinumeric language.
- Familiarized in Heat treatment process & tempering
- Knowledge in SAP & ERP
- Achievements in Rane TRW:
- Cycle Time Reduction and Productivity Improvement in Various Line
- Improved our cell Quality level at 300ppm/month
- LPS implemented in FORD Line
- New Tools Introduced.
- Experience in QCC, lead 12 projects and facilitated several teams.
- Increased utilization of machine by effective preventive maintenance and reduced breakdown hours.
- Our team get Best 5’S Line Award In Internal Competition.
Education
B.Sc - Maths
Madras University
01.2001
MBA - Production
Madras University
01.2006
B.Tech - Mechanical
SRM University
01.2010
Skills
- Formulating production plans and accomplishing daily/monthly targets with man and cost parameters
- Ensuring continuous improvement in product quality to enhance customer satisfaction
- Assessing the operations performance using performance matrix
- New project & Implementation
- Effective utilization of machine & man for better results
- Significant improvement in productivity, Quality, Set up time
- Effective implementation & monitoring of OEE, TPM, TQM, 5’S’ kaizen, Poke -Yoke
- Company Systems:
- TPM (Total Productive Maintenance)
- TQM (Total Quality Management)
- TPS (Toyota Production System)
- TEI (Total Employee Involvement):
- QC Circle
- Kaizen
- 5S & 3C
- Suggestion and Team Building
Personal Profile
English
Tamil
Hindi
Telugu
Strength
- Very good learner, self motivated with positive attitude.
- Enthusiasm to learn new concepts / practices.
- Easily adaptable nature
Hobbies and Interests
Listening Music, Travelling
Training
- Attend training on TPM,TQM,TPS,TEI,5’S & 3C concepts IN RIED
- Communication skills
- Special training on SPC in NIQR(Chennai)
Timeline
Asst Manager - Production
Punch Ratna Fasteners
01.2015 - Current
Asst Manager - Production
Vibromech Engineers & Services Ltd.
12.2013 - 01.2015
Asst Manager – Production
Threyes Srinisons Harness Pvt Ltd.
08.2013 - 11.2013
SECTION IN CHARGE TSP – Production
Taeyang Metal India (P) Ltd.
01.2011 - 07.2013
Technician – Production
RANE TRW STEERING SYSTEMS LTD.
10.1997 - 01.2011
B.Sc - Maths
Madras University
MBA - Production
Madras University
B.Tech - Mechanical
SRM University
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