Summary
Overview
Work History
Education
Skills
Personal Information
Coursework
Certification
Timeline
Generic
G. Thanumoorthy

G. Thanumoorthy

Engineering Maintenance ( Instrumentation & Automation) & Projects
Bangalore

Summary

Seeking challenging assignments in Engineering & maintenance/ Instrumentation & Automation, and Commissioning within the Process Control and Automation Industry. Dedicated to integrating technical expertise and leadership acumen to elevate organizational performance to world-class standards.

Overview

22
22
years of professional experience
1
1
Certification
4
4
Languages

Work History

Associate Director Engineering & Maintenance

Biocon Biologics Ltd
03.2021 - Current
  • Accountable for engineering & maintenance related activities and leading the team of engineers and technicians in the field of integrated automation system in servicing, repairs, retrofit, and new projects
  • Developed and implemented long-term maintenance strategies aligned with organizational goals
  • Provided direction and guidance to the maintenance team, fostering a culture of accountability, collaboration, and continuous improvement
  • Oversaw the maintenance of critical manufacturing equipment, utilities, and facilities
  • Ensured adherence to regulatory requirements and implemented risk mitigation strategies
  • Managed the maintenance budget and drove initiatives to enhance maintenance processes and increase operational efficiency
  • Established and maintained relationships with equipment suppliers, service providers, and contractors
  • Developed and implemented emergency response protocols for equipment breakdowns and other unforeseen events
  • Collaborated with other departments to support production schedules, resolve technical issues, and implement process improvements
  • Accomplished the successful completion of the B3 plant project, spearheaded utility plant enhancement projects, implemented a comprehensive Computer System Validation (CSV) process, and designed and implemented an automated backup solution.

Senior Manager Automation & Instrumentation Project & Maintenance

Biocon Sdn. BHD
01.2014 - 02.2021
  • Entrusted with the responsibilities of requirement analysis, process & process assessment
  • Responsible for project and maintenance for instrumentation and automation
  • Prepared URS, conducted Factory Acceptance Test, SAT, IQ, OQ, and PQ activities
  • Accountable for engineering instrumentation and automation related activities and leading the team of engineers and technicians in the field of integrated automation system in servicing, repairs, retrofit, and new projects
  • Led, motivated, and managed multidisciplinary teams
  • Ensured safe and efficient maintenance activities
  • Maintained strict adherence to standard operating & maintenance procedures
  • Coordinated with operations and allied functions for ensuring availability of spare parts and consumables
  • Undertook and participated in continual improvement projects/activities
  • Participated in cross-functional EHS audits and inspections
  • Handled control system design engineering, preparation of configuration diagrams, and preparation of functional write-ups.

Senior Executive Automation & Instrumentation Project & Maintenance

Biocon LTD
06.2006 - 01.2014
  • Entrusted with the responsibilities of requirement analysis, process & process assessment
  • Responsible for PLC software development and system integration
  • Conducted Factory Acceptance Test and Site Acceptance Test
  • Handled the instrumentation projects from stage of designing, selection, ordering, commissioning, validating, and handing over to the process persons
  • Maintained instrumentation dept
  • For API & Formulation in the plant without affecting running maintenance with cGMP systems
  • Handled maintenance and handling of the Bio-pharmaceuticals equipment's and Formulation equipment's
  • Maintained control systems of Allen Bradley, Siemens, Delta-V DCS & ABB DCS
  • Handled trouble shooting and maintenance of Siemens PLCs and Wincc, Protool SCADA and Drives
  • Handled trouble shooting and maintenance of Rockwell PLCs and Rsview, Factorytalk SCADA and Drives
  • Handled trouble shooting and maintenance of Mitsubishi, Modicon, Schneider PLCs
  • Configured, commissioned, and developed Logix for all PLCs and SCADA systems
  • Handled maintenance of different make Centrifuges and worked on planning, maintenance, calibration of various measuring instruments
  • Troubleshot and maintained pneumatic and electronic process control equipment and all field instruments.

Authorized Service Engineer

Siemens Ltd (Automation & Drives)
09.2005 - 05.2006
  • Programmed and commissioned SIEMENS PLC Systems (S5, S7-200, 300, 400) and Drives
  • Attended trouble shooting calls
  • Handled programming and commissioning of SIEMENS PLC Systems for cleaning machines and conveyor systems.

Control Engineer (Automation & Drives)

Microcon I2I (P) ltd
01.2002 - 08.2005
  • Handled software development & commissioning (PLC and HMI) and AC/DC Drive parameterizing and commissioning
  • Managed creation of pre-commissioning procedures
  • Detailed & designed instrumentation systems and configurations
  • Handled requirement analysis, process & process assessment
  • Handled major projects including break assembly line, testing line, wheel testing machine, assembly line, testing line, gas filling machine, engine testing machine, and testing & assembly.

Education

B.Tech in Engineering technology -

BITS (Birla Institute of Technology And Science)
2021

M.Tech in Software Systems - Software System

BITS (Birla Institute of Technology And Science)
2023

Management Leadership program - undefined

IIMB (Indian Institute of Management, Bangalore)

Diploma in Electrical and Electronics Engineering -

Sree Krishna Polytechnic

Skills

DCS: Emerson, ABB, Simatic PCS7

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Personal Information

  • Passport Number: N8630856
  • Date of Birth: 06/01/1982
  • Marital Status: Married

Coursework

  • SIEMENS PLC (SIMATIC S5): Programming installation and Troubleshooting In Center for electronic test Egg (CETE) Bangalore
  • SIEMENS DRIVES (MM4, Master Drive VC, MC): Programming installation and Trouble shooting in SIEMENS ltd, Thanne, Mumbai
  • DeltaV MD controller: Programming installation and troubleshooting in EMERSON Ltd., Mumbai

Certification

Lean Six Sigma Green belt

Timeline

Lean Six Sigma Green belt

12-2023

Associate Director Engineering & Maintenance

Biocon Biologics Ltd
03.2021 - Current

Senior Manager Automation & Instrumentation Project & Maintenance

Biocon Sdn. BHD
01.2014 - 02.2021

Senior Executive Automation & Instrumentation Project & Maintenance

Biocon LTD
06.2006 - 01.2014

Authorized Service Engineer

Siemens Ltd (Automation & Drives)
09.2005 - 05.2006

Control Engineer (Automation & Drives)

Microcon I2I (P) ltd
01.2002 - 08.2005

B.Tech in Engineering technology -

BITS (Birla Institute of Technology And Science)

M.Tech in Software Systems - Software System

BITS (Birla Institute of Technology And Science)

Management Leadership program - undefined

IIMB (Indian Institute of Management, Bangalore)

Diploma in Electrical and Electronics Engineering -

Sree Krishna Polytechnic
G. ThanumoorthyEngineering Maintenance ( Instrumentation & Automation) & Projects