Gali Vasu
Ramagundam
Summary
Motivated Engineering Assistant eager to apply training and experience to take on career-building role with Ammonia plant operation. Offering advanced analytical and communication skills, understanding of Ammonia manufacturing process and proficiency in [Software]. Currently pursuing professional engineering license.
Overview
9
9
years of professional experience
1
1
Certification
Work History
Engineering Assistant - (Operations)
Ramagundam Fertilizers and chemicals Limited
01.2020 - Current
- Pre-Commissioning Activities
- Cardboard blasting, Chemical cleaning, water washing of process lines, Chemical cleaning and passivation of cooling water lines and exchangers, Roto mole cleaning of steam network, Steam blowing of complete steam network
- Target plate steam blowing of Steam turbine lines and lube oil lines cleaning of All compressors.
- CO2 removal degreasing.
- Reformer refractory dry out, boiler system alkali boil out.
- Format checking for Process and package systems and loops and leak checking of process lines
- P&ID walk through.
- Commissioning Activities
- Catalyst reduction and activation of all reactors in Ammonia plant.
- Complete plant start-up of Ammonia plant as lead panel engineer and area coordinator.
- Commissioned GE Mark Vie systems of compressors.
- Commissioned Emerson DCS and ESD systems.
- Commissioned Flare system of RFCL unit.
- Commissioned Ammonia Storage tanks and its associated BOG compression system.
- Operations
- Handling and supervision of panel operations of Ammonia section and storage section.
- Day to day activity planning and scheduling
- Handling ATA.
- SOP and Checklist preparation.
- Safety of Process Safety manuals
- Specific Energy consumption calculations for Ammonia plant.
- Boiler, turbine and compressor efficiency calculations.
- Performance monitoring of catalysts such as ATE.
Process Technician (Operations)
The Andhra Petrochemicals Limited
09.2014 - 01.2020
- Complete shutdown and start-up of the plant.
- Manpower handling and work distribution.
- Issuing, accepting, renewal of Work permits and follow-up of the jobs.
- Trouble shooting of process related and equipment related problems.
- Continuous monitoring and data logging of plant equipment of all stationary, rotary, piping etc & study of process.
- Usage of safety appliances to increase productivity, reduces wastage and ensures safety
- Involvement in trouble shooting, shutdowns & start-ups, special jobs, JSA, HAZOP and HIRA studies.
Education
Diploma in Chemical Engineering -
Govt. Institute of chemical engineering
01.2013
SSC -
ZPSS Parnasala
01.2009
Skills
- Ammonia plant operations
- Troubleshooting and RCA
- Emergency management
- Pre-Commissioning
- Commissioning
- HAZOP
- FAT and SAT
- Interlock checking
- MS Office
- Control System: Good hands on experience in plant operations with Yokogawa and Emerson Delta V DCS system
- Pre-commissioning & Commissioning: Carried out all the jobs pertaining to pre commissioning and commissioning of 2200 TPD Ammonia plant, Ammonia storage in Ramagundam Fertilizers and Chemicals Ltd
- Operations: Hands on experience in operations of Ammonia plant, shutdown and start up, emergency handling and troubleshooting during plant trips Good knowledge on operations of gas fired boilers and gas turbines
Accomplishments
- Complex logic Checking
- Commissioning of Steam turbines and compressors.
- Process Engineering.
- Safety and Environmental audits.
- Efficiency calculations.
- Hands on experience in Cryogenic loop operation
- Independently completed Logic checking and modification of Ammonia Plant.
- Identified gas and BFW interchanger tube leakage.
- Identified ammonia converter inlet line crack and save the plant from major accident.
Additional Information
9.0 Years
Languages
English
Hindi
Telugu
Introduction
Ammonia Plant Operational and Commissioning Expert with 9.0 years of rich experience in 2200TPD Ammonia plant. Well Versant in control philosophies and complex loops of Ammonia plant
Personal Information
- Age: 29 years
- Title: Ammonia Plant Operational Professional
- Marital Status: Married
Certification
- Diploma in industrial safety Training - 2021-22
Timeline
Engineering Assistant - (Operations)
Ramagundam Fertilizers and chemicals Limited
01.2020 - Current
Process Technician (Operations)
The Andhra Petrochemicals Limited
09.2014 - 01.2020
Diploma in Chemical Engineering -
Govt. Institute of chemical engineering
SSC -
ZPSS Parnasala
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