A professional Automobile Engineer with more than seven years of experience in mechanical design, NPD, Vehicle Integration, EV vehicle packaging and integration. Currently associated with Stellantis Group For AlfaRomeo Project as Underbody Zone Lead . Profound knowledge in component manufacturing processes and techniques, experience in 3D modelling & drafting, GD & T, Reverse Engineering, Prototyping and testing, Vehicle DMU Mock-Up and Analysis. Proficient in preliminary concepts generation, design calculations, DFMEA, VAVE, DFM/DFA, root cause analysis, FEA structural analysis and supplier development. Adaptable to new technologies, enthusiastic learner, and ability to interact effectively with people at all levels, strong ability to plan, priorities and coordinate with team.
Underbody Packaging Zone lead
• Working as Zone lead in Underbody Packaging team For FCA and Alfa Romeo BEV Vehicles platform
• DMU Mock-Up and Analysis on Team Centre for vehicle packaging study and generating DMU reports.
• Use of company standard clearance check documents to raise concerns regarding packaging.
• Handling All Packaging activities from Clash and clearance, Issue logbooks management and Supporting for Design release for each milestone
• Providing Packaging concepts for various System from air suspension to BEV vehicles charging system
• Managing CAE and CAD support team to provide packaging concepts and supporting release engineers for design release.
• Conducting Zone meetings, Work level Meetings and Touchpoint meetings for issue resolution and Packaging concepts discussion
• Played a significant part in Supporting team to meet project milestones by releasing CAD for Mule to First vehicle built.
• Prompt use of company issue management systems to escalate the delayed activities and helping management team to get task completed in time.
Qrt And Project Management
• Working as Senior Integration engineer for Tata Nexon Ev electric vehicle platform and future automotive programs
• DMU Mock-Up and Analysis on Team Centre for vehicle packaging study and generating DMU reports
• Handling project management from Proto Built to DR4 Design release for manufacturing and product launch
• Assisting in vehicle testing for CMVR regulations and testing cycles and making supportive documents
• Played a significant part in Quality customer response team working to resolve on-field customer issue and service issue
• Escalating with design groups and involving them in changing design-related issues related to research center and delivering new plan to service team for some major issues
VAVE
• Involving in VAVE Ideas Project management as part of CE office
• Examining the feasibility of ideas generated with the help of DMU Mock-Up and Analysis
• Collaborating with teams and giving support to VIG team for validation and proto build
• Speeding up ideas for maximum saving for the financial year and tracking of proto testing for implementation in vehicle
• Collaborated with Design Manager and Senior Design Engineers to frame, design and draw release schedules on various projects of HVAC, Conveyor Design, Hydraulic Parts, and Civil Engineering Projects
• Responsible for design and development of Parametric Model of conveyors for Design flow Simplification and achieved in reducing Drawings Creation timeline.
• Performed reviewing, guiding, and designing components by providing technical solutions to ensure right technical decisions and meet customer requirements.
• Designed and developed basic architecture of two wheelers as per ARAI installation standards
• Contributed in complete vehicle packaging and building entire vehicle DMU on CAD.
• Holding discussion with Styling team for review of Packaged components
• Involved in Entire process of Packaging Tail lamps and Rear components peripherals on Two wheeler
• Designing of brackets , Conducting CAE review and also Styling review for Finalizing Design and support brackets
• Checking CMVR regulations to help the mountings and components placement passed in Regulations testing
• Undertook concept design of parts with High end surfacing with material selection (ABS & carbon/FRP)
• Designed sheet metal brackets and mountings for packaging and integration
• Led managing and monitoring the manufacturing-related process for carbon/FRP parts
• Developed standard operating procedure for body parts manufacturing by Carbon/frp
• Conducted constant improvement initiatives aimed at reducing cost and reducing process time
• Involved in 3D printing of Prototype parts, including using software to get best results, reducing time, and finishing parts for best presentation
• Upgraded products to achieve cost reduction & continuous improvement by developing architecture of the two wheelers through ARAI installation standards
• Implemented test plans for finite element modelling, data collection process, model calibration and correlation studies
• Producing design feasibility for new vehicle development & recommending new design as per the requirement of customers
• Chose FRP raw material, samples developed process of FRP parts and developed finishing Techniques
• Conducted 3D printing engineering looking for Printing prototype parts of Automobile, splitting it for proper printing and post-processing for design study and also managing support structures in software using default software and Simplify 3d
Project Management
Vehicle Integration
Vehicle DMU Mockup & Analysis
Vehicle Proto Build & Testing
Vehicle CAD Packaging
EV Components Design
CAD Tools – UGNX, CREO & SOLIDWORKS
CAE tools – Hypermesh & Ansys