RAJESH KUMAR.M

Knowledgeable Senior Engineer with significant expertise in engineering design and implementation. Proven ability to lead complex projects and bring innovative solutions to technical challenges. Demonstrated skills in systems optimization and cross-functional team leadership.

• Successful testing, implementation and standardization of alternate chemicals in shell treatment process for cost reduction & quality improvement, in association with R&D.
• QCC competition for Prizes in internal JK Fennerindia ltd.
• Devised Quality Plan for incoming metal components.
• Quiz competition for 1st prizes in internal JKFennerindia ltd.
• Attend the Basic knowledge of IATF 16949:2016
• Attend the training program of SPC data sheet workout.
• Attend the APQP training ,KYC metric, Top management leadership,Ashok Leyland metric

• RC2A Preparation and 8D Report (Root cause analysis, Counter measure)
• To handling IATF audit for Certification and Recertification.
• BPS Project for Basic problem solving method.(Cost Saving Project)
• To successfully completed in DM Success story project.
• To handling Process surveillance audit.
• To prepare the PPAP documentation in Level III (BSIII, BSIV, BSVI, MBP).
• To achieve the Zero defects in process.
• To achieve the Zero customer complaints and get Reward.
• Implement the Fire wall and Q gate inspection.
• To conduct New drawing feasibility study
• APQP timing planning.
• To coordinate customer audit and visit.
• To prepare the Process wise SOP in display.
• Daily DRM meeting conduct in discussion on Quality issue, Sales, internal rejection, Dispatch, improvements.
• Handling Supplier quality and organizing review meetings with Supplier to improve the product performance.
• Incoming quality in charge for Metal inserts,Chemicals,Rubber compounds and RO plant
• Ensureprocess quality of shell treatment process and compound extrusion.
• Support in New Product Development
• Coordinate customer audits and visits.
• Support vendors QMS through periodic audits and visits.
• Coordinating with technical and R&D team to support suppliers in case of assistance required during new development of parts.
• Amend process and give feedback to design and development, based on trial results.
• Prepare standards and specifications for Incoming raw materials.
• 5S leader of Phosphating and Incoming Zones.
• Do regular SPC study for incoming materials and finished products.
• Check all the components assembled in section whether the dimensions are in required Specifications are not.
• Process control standard chart and first off inspection standard reports to be followed for each and every parts.
• Involved in preparing Quality plans, data collection and prepare Monthly Report.
• Involved in developing the new parts which was designed by the Ashok Leyland.
• Involved in checking all the receiving material coming from the suppliers and identify the issues.
• Involved in following our supplier quality persons to correct the issues and to get the Suitable corrective action and control plans from the suppliers.

• Possess sound knowledge and experience in metal insert inspection, rubber compound testing and bonding chemicals testing.
• Establish Supplier Quality Rating. Also provide technical support to improve their process capability.
• Verify supplier PPAP and Corrective And Preventive Action (CAPA) Reports
• Propose revision of standards and specifications for bonding agents and process parameters based on actual observations.
• Facilitate QCC, thereby support internal rejection control.
• Basic knowledge in Six Sigma, application of ‘Problem solving methodology &7QC tools’ in data collection and analysis.
• Co-ordinate and support ‘Kaizen’ activity in plant.
• Hands on experience in QM and MM module- SAP.
• BPS / APS Project in Problem solving
• QIA Improvements activities in NO PASS, NO MAKE, NO RECEIVE
• Customer PPM and CPI also reduced in 50%