Ganesh kumar
Production Engineer
Chennai
Summary
Highly motivated Production Engineer with comprehensive experience in process improvement, quality assurance and manufacturing. Exceptionally talented at investigating and sourcing new equipment and identifying and addressing technical issues. Dynamic professional possessing excellent planning, executing and monitoring capabilities.
Overview
2
2
Languages
1
1
Certification
13
13
years of professional experience
Work History
Production Engineer
Renault Nissan Automotive (RNAIPL)
11.2022 - Current
- Streamlined production process, resulting in a 15% increase in overall productivity within the existing team
- Implemented cost-saving measures, leading to a 10% reduction in production expenses
- Successfully led a team of 90+ employees, fostering a positive work environment and improving team efficiency
- In the department of Safety measures lead and initiative Safety patrol and internal audit which leads to reduce Unsafe Act & Un safe condition of the work stations
- Achieving zone target with 100% OEE & sustained Quality level & Trained & mentored new Team leader as well as members.
Production Engineer
Sakura Autoparts India Pvt Ltd
02.2019 - 11.2022
- Achieved a 95% improvement in plan compliance rate.
Production Engineer
Yushin India Automotive Pvt ltd
07.2017 - 02.2019
- Daily planning for production belongs to customer requirement and dispatched
- Preparing materials for next day production
- Handling manpower and arrange raw materials to the production
- Making & Monitoring Plan vs Actual Production report
- Involving Red-Bin Analysis
- Preparing & also monitoring for OEE for all Equipments
- Preparing for Schedule Robots Scheduled & preventive maintenance
- Monitoring tip Management.
Junior Engineer
DONGSUNG AUTOMOTIVE INDIA PVT LTD
11.2013 - 06.2017
- Allotment of manpower in shift
- Work to Achieving Departmental Targets
- Preparing operator skill matrix
- Maintaining Shop floor Discipline
- Monitoring and Recording the Process parameters
- Improving productivity by Motivating the Employee and Delegates the Authority
- Proven quality to understand and follow complex instructions to successful conclusion
- Robot programming as well as teaching
- Scheduling Preventive maintenance for Robots
- Involving Consumable Reduction
- Rejection & Rework control.
Education
B.Tech/B.E. - Mechanical
Anna University
High School Diploma -
Government Higher Secondary School
Kuvathur, Tamil Nadu 04.2001 -
Class X - undefined
Skills
Extensive experience in large-scale manufacturing production process fabrication welding assembly
Experience in moto man OTC panasonic weld programming (teaching)
Implementation of low-cost automation in process to attain continuous improvement
Familiar in systematic approach with solving problems SGA activity & Brainstorming & 7QC tools 8D Analysis
Involving Elemental process cycle time study & eliminate NVA & Unwanted Motions & increase the production JPH
To Reduce shop floor rejection PPM level with 5W2H & DMAIC approach
By Implementing Lean concepts-Increase productivity reduce manpower utilization elimination of inventory & space utilization
Robotic welding PPAP Preparation
APQP Welding trouble shoot
Motion study Tact time study
Time study Ergo study
Material Management
Consumable reduction
Welding Techniques
Trained & mentored new Team leader as well as members to a notable 30% enhancement in overall team productivity
Achieve DSTR through by implementing shop floor Kemba walk, Kaizen Activities
Improvement 25% of Equipment Efficiency through TPM & TQM activities
Achieving Zero safety incidents by enhancing safety Measures
Extracurricular Activities
Cricket Body Building2013
Certification
Lean Six Sigma Black Belt
Timeline
Production Engineer
Renault Nissan Automotive (RNAIPL)
11.2022 - Current
Production Engineer
Sakura Autoparts India Pvt Ltd
02.2019 - 11.2022
Production Engineer
Yushin India Automotive Pvt ltd
07.2017 - 02.2019
Junior Engineer
DONGSUNG AUTOMOTIVE INDIA PVT LTD
11.2013 - 06.2017
High School Diploma -
Government Higher Secondary School
04.2001 -
Class X - undefined
B.Tech/B.E. - Mechanical
Anna University