Gaurav B. Lohakare
Wardha
Summary
Results-driven Mechanical Engineer with 7+ years of experience in foundry melting operations, process optimization, and team management. Skilled in improving productivity, reducing rejection rates, and implementing lean manufacturing practices. Seeking to contribute expertise in production engineering and metallurgical processes to drive operational excellence in a growth-oriented organization.
Overview
9
9
years of professional experience
Work History
Assistant Manager - Melting Department
Paranjape Autocast Pvt. Ltd.
Satara
08.2022 - Current
- Leading overall melting operations with focus on productivity improvement, manpower stability, and rejection reduction.
- Implemented 5S, Kaizen, and continuous improvement projects, generating both minor and major process advancements monthly.
- Optimized material consumption per BOM and improved furnace efficiency by analyzing and reducing heat losses.
- Achieved improved manpower utilization per ton and contributed to overall departmental efficiency.
Senior Melting Engineer
Ashok Iron Works Pvt. Ltd.
Belgaum
04.2019 - 08.2022
- Directed production of molten metal ensuring chemistry compliance with grade requirements.
- Managed raw material consumption, procurement, and furnace operations to meet quality and cost targets.
- Optimized furnace power consumption, reducing operating costs.
- Supervised workforce allocation and streamlined departmental processes.
Production Engineer - Melting Section
Aditya Cast Alloy Pvt. Ltd.
Satara
07.2016 - 02.2019
- Oversaw complete melting operations and monitored production plans and metallurgy standards.
- Ensured quality by verifying product chemistry and rejection analysis.
- Prepared process documentation, maintained raw material inventory, and extended furnace life through preventive checks.
- Trained and managed manpower for safe and efficient operations.
Education
B.E. - Mechanical Engineering
Datta Meghe Institute of Technology & Research
Wardha01.2016
12th - Science
SJGSM
Pipri01.2011
10th -
Lok Maha Vidyalaya
Wardha01.2009
Skills
- Metallurgy & Foundry Operations
- Process Optimization & Cost Control
- Lean Manufacturing (5S, Kaizen)
- Production Planning & Quality Assurance
- Team Leadership & Manpower Management
- Furnace Operation & Maintenance
Achievements Awards
- Star Performance Award, 2023-2024, Paranjape Autocast Pvt. Ltd.
- Star Performance Award, 2022-2023, Paranjape Autocast Pvt. Ltd.
- Best Performance Award, 2021, Ashok Iron Works Pvt. Ltd.
- Appreciation Letter for controlling power consumption and improving productivity, Ashok Iron Works Pvt. Ltd.
- Published research paper in an International Journal, 2016
- Represented at State Level Baseball Tournament; multiple school-level sports prizes
Timeline
Assistant Manager - Melting Department
Paranjape Autocast Pvt. Ltd.
08.2022 - Current
Senior Melting Engineer
Ashok Iron Works Pvt. Ltd.
04.2019 - 08.2022
Production Engineer - Melting Section
Aditya Cast Alloy Pvt. Ltd.
07.2016 - 02.2019
B.E. - Mechanical Engineering
Datta Meghe Institute of Technology & Research
12th - Science
SJGSM
10th -
Lok Maha Vidyalaya