Gaurav Dubey
Ghaziabad, U.P
Summary
Technical Professional with 18+ years of work experience, results-driven and dedicated with wide-ranging experience planning and leading operations involving small-big sized manufacturing environments. Track record devising, evaluating, and implementing continuous process improvements to minimize waste and reduce costs while maximizing quality and yield. Establish effective quality control and safety programs, encouraging proactive participation across the manufacturing floor.
Overview
20
20
years of professional experience
1
1
Certification
Work History
GM-Plant Operations
Merino Industries Limited
Hapur
NOV - Current
- Managing Complete Operation of FMCG Division- Potato Flakes unit
- Looking the operation of Agro Division- 2 cold storage's of Potato's and contract Farming
- Heading 2 Units of Laminate and Furniture Divisions
- Leading Sustainability Program across Organization for GHG, Heat and Energy saving
- Looking after Big Brown field projects for capacity enhancement
- Highly involved with Govt Authorities for all Legal and Statutory Requirements
Plant Head
Grupo Bimbo India Pvt Ltd.
Gurgaon
12.2018 - 10.2022
- Strategizing & creating a collaborative effort, through synchronization and matrix functioning, smooth and trouble free operations in Manufacturing for all the Lines with a view to achieve business objectives and ensuring top line /bottom line profitability
- Achievement of production to the highest quality standards at minimum costs and specifically to motivate all employees towards the highest quality levels of the finished product
- Continuously review plant process, methods, procedures and efficiencies and ensuring that modifications to equipment, process, methods and procedures are in accordance with corporate standards and safety standards
- Continuously strive for improvements in material utilization, reduction of wastages, cost reduction and process improvement programs
- Make sure that safety within the entire operation is kept the highest standards.
Operations Head-Offset Ink
SAKATA INX INDIA LIMITED
New Delhi
04.2014 - 12.2018
- Oversees & analyze the Business trend/Market demand and Coordinate with Sales and Operations team for the dynamic planning
- Ensure the availability of Man/Machine/Material/Method and monitors no delays due to non-availability of any M
- Directs development of production work schedules to meet internal goals and customer expectations, monitors process and personnel performance of scheduled work activities to remove operating impediments and achieve established operating goals
- Manages development, implementation and continual improvement of the operating methods, equipment, systems and other operating infrastructure used to realize operating goals and objectives
- Oversees programs and practices for hiring, performance management and developing/training the personnel that perform and support the plant operating functions
- Responsible for implementation of 5S/kaizen/OPL/TPM/Operational excellence/Focus improvement projects, productivity improvements, cost reduction by implementation of valuable projects (Major/Minor)
- Fully accountable & Responsible to Control the Inventory of RM, PM and FG at plant, Quality Assurance and Assets
- Responsible for optimum utilization of existing equipment's while maintaining them in a good working condition
- Ensure proper preventive maintenance schedule is established and maintained
- Accountable for the occupational Health and Safety of people within area of Factory operations by ensuring that proper practices are followed and that all aspects of company HSE Standards, sites and legal HSE requirements are met
- Involve in Capacity Calculation of plants and responsible for expansion and commissioning of new plant and projects as per business demand
- Involve in making the Capital budget and ensure all expenditure well within budgeted figures to achieve the better profitability
- Discusses history and evolution of manufacturing plants and associated services and functions
- Heading the Autonomous Maintenance Pillar of TPM
- Responsible for execution of TPM promotion at sight.
Plant Manager
JOHNSON MATTHEY CHEMICAL INDIA PRIVATE LIMITED
Kanpur
08.2006 - 03.2014
- Responsible for managing the 3 Plants in the premises for Copper, Zinc and Nickel Catalyst on DCS, SCADA
- Depend on Customer Demand make the production schedule for all purification and precipitation catalyst for the month, week and days
- Evaluate the planned Vs
- Actual achievement of the day, shortfall, troubleshoot and discussed with all concerned on daily basis
- Hold the meeting with all supporting department and bridge the gap to achieve the vision and mission of the company
- Ensure the good quality product has produced with FTR
- Ensure the Rework of any Product complete on same day if any, do the RCA and monitor the compliances
- Do the Material & energy balance and discussed with concerned for any abnormality
- Ensure the correct procedure has been adopted at shop floor by providing the refresher trainings to the team members & upgrade their knowledge too
- Flow calculations based on Plant capacities, water / pneumatic / vacuum trials, hydraulic testing, logic development & logic testing on Real time process conditions
- Involved in the big changeover both size and product
- Handling of Special purpose machines like Rotary Vacuum drum filter, NAUTA mixers, granulation pan, Fluidized Bed Dryers, Furnaces, and Heat Ovens, process of NOX elimination from stack
- Track the waste generated from the plant daily & identify the areas of high waste generation (esp
- Non-Haz Waste) and reduce the waste generation
- Handle utilities issues related with IBR Boilers, RO Plant, DG sets, Compressors, LPG/HSD System etc
- The Productive and Preventive maintenance of the equipment.
Sr. Officer-Process Engineering
KANSAI NEROLAC PAINTS LIMITED
Kanpur
08.2005 - 08.2006
- Involve in the process calculation and modification in the plant to enhance the efficiency
- Responsible for making the trail bathes in presence at lab scale and then scale up at plant level
- Made the 1st, 2nd and 3rd bulk batches and developed the product onto normal product
- Drive progress of 5S and TPM in the department
- Worked on SAP, Six Sigma, and MINITAB
- Worked on Various Green Belt Projects to increase the profitability of the company
- Cycle time reduction of the batches
- Responsible for the plant performance in terms of BBOEE, productivity, quality & wastage
- Co-ordinate in reward & recognition program of the department
- Ensure that environmental compliance in terms of waste management & effluents, ETP and PCB norms.
Officer-Projects
AURO LABORATORIES LIMITED
Mumbai
09.2004 - 08.2005
- Worked as a process engineer mainly for the modification and expansion job in the field of highly sophisticated bulk drug industry.
Education
B.E Chemical Engineering
Institute of Engineering, Jiwaji University
Gwalior, M.P01-2004
12th
UP Board Allahabad
01-1999
10th
UP Board Allahabad
01-1997
Skills
- Maintaining & Sustaining the SLA & Inventories of RM, FG & WIP
- Business Excellence
- Lean Manufacturing
- TPM & TQM
- Team Building & Training
- Resource Allocation
- Cost Reduction
- Production Management
- Materials Management
- Dispatch Planning
- Legal & Statutory Compliances
- Inventory Management
- Safety, Food Safety & Quality Standards
Accomplishments
Best employee of the year in 2014 & 2016 in the field of operations excellence by Management Team
Certification
- FSSAI Certified
- Site Lean Champion
- Certified Internal Auditor of ISO 9001:2015
- ISO14001:2015
- OHSAS 18001
Technical Skills
MS office Suits, Process control system (DCS, SCADA), SAP advanced module with MRP, C&C
Languages
English
First Language
English
Proficient (C2)
C2
Hobbies
Avid Reader, Playing & Watching cricket & Movies. Involved in multiple social activity, link with CSR & ESR activity of the Plant.
Personal Detail
DOB:- 12/06/1981
Timeline
Plant Head
Grupo Bimbo India Pvt Ltd.
12.2018 - 10.2022
Operations Head-Offset Ink
SAKATA INX INDIA LIMITED
04.2014 - 12.2018
Plant Manager
JOHNSON MATTHEY CHEMICAL INDIA PRIVATE LIMITED
08.2006 - 03.2014
Sr. Officer-Process Engineering
KANSAI NEROLAC PAINTS LIMITED
08.2005 - 08.2006
Officer-Projects
AURO LABORATORIES LIMITED
09.2004 - 08.2005
GM-Plant Operations
Merino Industries Limited
NOV - Current
B.E Chemical Engineering
Institute of Engineering, Jiwaji University
12th
UP Board Allahabad
10th
UP Board Allahabad
- FSSAI Certified
- Site Lean Champion
- Certified Internal Auditor of ISO 9001:2015
- ISO14001:2015
- OHSAS 18001
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