GAURAV KUMAR
Metallurgical Engineer
Summary
Accomplished Process Engineer at Hindustan Zinc, adept in root-cause analysis and skilled in data analysis consistently delivering impactful results through team collaboration or working independently. Spearheaded process optimizations, achieving record Lead bullion production and reducing coke consumption by 1.4%. Implemented Kaizen and 5S practices, enhancing operational efficiency and compliance with health and safety regulations. Proven track record in driving cost-effective solutions and environmental improvements. Known for strong problem-solving abilities, effective communication, ensuring reliable and effective multitasking.
Overview
5
5
years of professional experience
Work History
Process Engineer
Hindustan Zinc
12.2019 - 10.2024
- Managed shift operations as Shift-In-Charge in Lead Blast Furnace and led a team of field operators, DCS operators, and handled 14 contractual manpower in each shift for smooth operations and safe operations of the plant.
- Achieved reduction in specific coke consumption reduction from 141kg/MT to 139kg/MT of SKS Slag resulted in annual savings of 1.41cr.
- Monitored, maintained and analyzed blast furnace critical parameters to ensure stable and efficient operations. Actively involved in Process Optimization through regular process card updates.
- Managed shift operations as Shift-In-Charge in Lead Blast Furnace and led a team of field operators, DCS operators, and handled 14 contractual manpower in each shift for smooth operations and safe operations of plant.
- Played an active role in achieving the highest ever Lead bullion production of 89000MT
- Achieved reduction in specific coke consumption reduction from 141 kg/MT to 139 kg/MT of SKS Slag, resulting in annual savings of 1.41cr.
- Successfully completed the installation of Gooseneck Hopper in place of inlet header for better dust collection and reduction in spillage of dust.
- Implemented 2 Kaizens annually to eliminate manual activities, streamlining processes and enhancing operational efficiency.
- Implemented 5S practices throughout the plant and provided training to manpower regarding best operational practices.
Education
B.E. in Metallurgical Engineering
JADAVPUR UNIVERSITY
KOLKATA 04.2001 -
Skills
Root-cause analysis
Process flow analysis
Team collaboration
Six sigma methodologies
Health and safety regulations
Problem-solving abilities
Teamwork
Standard operating procedures
Additional Information
1.Received Chairman Award for ensuring smooth plant operations during COVID without any production losses.
2.Played a crucial role in achieving JUSE Certifications by QCFI as Zone Champion.
Timeline
Process Engineer
Hindustan Zinc
12.2019 - 10.2024
B.E. in Metallurgical Engineering
JADAVPUR UNIVERSITY
04.2001 -