Summary
Overview
Work History
Education
Skills
Software
Interests
Timeline
TRAINING PROFILE
Work Availability
Languages
Hi, I’m

Gaurav Vashistha

Production Manager
Greater Noida West,UP
Gaurav Vashistha

Summary

An Engineering Professional having expertise in the field of Manufacturing, Assembly, Project Management for New Product Development, Production Engineering & Welding Processes in the view of technical and commercial aspects for achieving the objective of organization, looking for a Job and Career, which is creative, challenging, an open work culture with an avenue for Professional & Personal growth.

A focused professional offering 10 years of experience in Manufacturing. Demonstrated abilities in handling the CNC, VMC Line and enameled wire industry. Hands on experience in the production of Piston, Swash, Shaft, Rotor and enameled wire. (For Maruti, Tata, Honda, ZF, Subros, Denso, Motherson, Sanden Vikas, NIDEC and INEL....etc). Possess knowledge in managing quality related activities involving in-process inspection and co-ordination with the internal departments. Gained exposure to analysis of rework and rejection as well as taking up appropriate counter measures to prevent its reoccurrence. Improvising the products by streamlining the existing drawing & modification by liaising with the vendors and quality department. Improving productivity level through technology up gradation, cycle time reduction, process improvement and other multi-skilling activities. Manpower Planning, Manpower handling & distribution as per plan to achieve the targets. Completing the Production targets and implementing cost saving projects of department within time frame. Overseeing shop floor management activities as DWM activities to ensure the accomplishment of department's PQCDSM targets. Exposure in with TPM, TQM, MSA, SPC, Quality Analysis, 8D, CAPA, RCA, Why-Why Analysis, KAIZEN, POKA-YOKE, Lean Manufacturing Methodologies for Productivity & Quality Improvement. Expertise in VSME (Visionary Small & Medium Enterprises) and certified VLFM (Visionary leader for Manufacturing) with the help of methodologies using VMap 3 we are to increase the productivity of packing line by 40% other than that space saving, power saving.

Overview

10
years of professional experience
3
Language

Work History

GEEEKAY Winding Wires Pvt. Ltd.

Assistant Manager
08.2023 - Current

Job overview

  • To achieve 100 %production targets and 100% delivery.
  • To generate monthly reports and capacity calculations of the shop in accordance with the schedule.
  • Daily and monthly production planning.
  • To reduce rejection due to process faults, and increase the straight pass ratio by reducing rework and repair.
  • Preparation of the process quality control standards, operation standards, inspection standards, vital check points for different processes, and monitoring of them.
  • Maintain an accident-free workplace by closing near-miss points.
  • Improving equipment and manpower utilization by identification, analysis, and elimination of constraints during production.
  • Motivating, educating, and imparting comprehensive training to the associates for creating awareness.
  • Towards quality, good housekeeping, productivity, and safety.
  • Maintaining a cordial relationship with subordinates and other departments.
  • Implementation of TPM and 5-S drive.
  • Improving processes through various activities, like KAIZEN and POKA-YOKA.
  • Improving safety by Suraksha Rakshak. (PPE’S)
  • Responsible for FIFO of Production Indirect Material Store.
  • Participate in the online implemented suggestion scheme to suggest ideas.
  • Successfully implementing MANUFAPP MES software, Manufapp is a comprehensive Manufacturing Execution System (MES) designed to optimize operations, streamline workflows, and improve shop floor visibility.
  • Quality Analysis, RCA, Why-Why Analysis, Customer Complaint Analysis, 8D, MSA, SPC, IATF 16949:2016, Red Bin Analysis.
  • Improved customer satisfaction by addressing and resolving complaints promptly.
  • Implemented staff training programs to elevate service standards and knowledge.

Global Autotech Pvt. Ltd.

Senior Engineer
09.2019 - 04.2022

Job overview

  • To achieve Production & Quality targets of Body in white.
  • Implementing 5S, Poka Yoke, Kaizen in the shop floor for increasing productivity & reducing customer complaints.
  • Coordinating Quality Engineering functions for ensuring compliance to the company's quality control manual and all customer & statutory requirements.
  • Ensuring the process quality on line by inspecting each station.
  • Executing system and process changes for WCQ for qualitative improvement in productivity.
  • Team Management
  • Incorporating bonded teamwork and managing healthy environment.
  • Organizing the orientation / induction program for each employee at the beginning of work operation.
  • Identifying training requirements of people and appraising all managerial & supervisory staff.
  • Responsible for inspection and calibration of different tools and all mechanical machineries
  • Provide safe workplace.
  • Maintain accident free workplace by closing near miss points
  • Following 5S of Housekeeping and contain Slip Trip Hazards and Equipment guarding.
  • Associated in the Kaizen event to reduce accident.
  • Responsible for poke yoke for accident free workplace.
  • Motivating, Educating & imparting comprehensive training to the associates for creating awareness.
  • Towards Quality, Good housekeeping, Productivity & Safety.
  • Identify & implement improvement projects for continuous improvement in PQDSCM (Productivity, Quality, Delivery, Safety, Cost and Morale).
  • Always regularize the 5S, TPM system, VSME.

Education

IIMT Engineering College
Meerut

B.Tech from Mechanical Engineering
04-2016

Riverdale International School
Bazpur, Uttrakhand

12th from Science Education
01-2012

Riverdale International School
Bazpur, Uttrakhand

10th from Science
01-2010

Skills

VSME (VLFM)

Operations management

Team leadership

Cost reduction

Lean Manufacturing

Problem Solving

PDCA

Software

SAP

Manufapp

Enopia

Interests

Reading Books, Cricket, Badminton, Travelling

Timeline

Assistant Manager

GEEEKAY Winding Wires Pvt. Ltd.
08.2023 - Current

Senior Engineer

Global Autotech Pvt. Ltd.
09.2019 - 04.2022

IIMT Engineering College

B.Tech from Mechanical Engineering

Riverdale International School

12th from Science Education

Riverdale International School

10th from Science

TRAINING PROFILE

  • Training on VSME, VLFM by CII ANAND Khandsa one year program.
  • One Month TRAINING experience in BHEL (HARIDWAR).
  • Participating in-house training of Problem Solving Techniques (World class quality), 5S, 7QC Tools, Kaizen, DWM (Daily Work Management), Lean Manufacturing
  • Implementation of TPM
  • Needs of sub-ordinates and prepare relevant training plan.
Availability
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Languages

Punjabi
Bilingual or Proficient (C2)
Gaurav VashisthaProduction Manager