Solidworks
Giddubhasha Benni
Process Engineer
Auckland,AUK
Work Preference
Summary
Seeking a challenging role in a reputed organisation, to attain personal and professional growth and contribute to the organisation’s goals and objectives.
A detail-oriented and performance-driven engineering professional with a Graduate Diploma in Operations and Production Management from UCOL Palmerston North, New Zealand, and nearly 10 years of specialized experience in Plastic manufacturing and Production Optimisation. My background has equipped me with a deep understanding of plastic processing, tooling, and injection molding, allowing me to contribute effectively at the intersection of design and manufacturing. Currently working at IML Wellington, I play a key role in optimising manufacturing processes, supporting new product introductions, and driving continuous improvement initiatives. My hands-on experience includes implementing Lean Management, Quality Management Systems (QMS), and CAPA frameworks, as well as leading machine commissioning and process validation projects. My commitment to continuous learning, coupled with a keen eye for detail, positions me as a valuable candidate for the Production Engineering. I look forward to bringing my skills and enthusiasm to a dynamic team, contributing to the advancement of processes and the overall success of the organization.
Overview
9
9
years of professional experience
Work History
Process Engineer
Industrial Moulding Ltd
Seaview, Wellington
01.2025 - 12.2025
- Act as a key liaison between design, tooling, and production teams to ensure seamless integration of product and process for injection molding operations.
- Implemented Lean Management principles, streamlined production workflows and Optimise waste across key manufacturing lines.
- Apply Design for Manufacturing (DFM) and Design for Assembly (DFA) principles to support tooling feasibility and ensure cost-effective production readiness.
- Design and develop jigs and fixtures for robotic and automated systems to ensure precise alignment and efficiency in part handling and assembly.
- Designed and rolled out a Quality Management System (QMS) compliant with ISO 9001:2015 standards to enhance traceability and documentation.
- Manage tool trials, validation runs, and process approvals in coordination with internal stakeholders and external toolmakers.
- Collaborated with cross-functional teams on CapEx project management, from feasibility studies and supplier liaison to commissioning and validation.
- Monitor and analyse KPIs such as OEE, cycle time, and scrap rate to identify and implement data-driven improvements.
- Train production operators and junior technicians on new processes, mould setup protocols, and troubleshooting methods.
- Participate in New Product Introduction (NPI) processes, providing technical input on tooling, material selection, and process capability.
Plastic Technician
Alto Packaging
Hamilton
08.2021 - 04.2024
- Develop Scientific Injection moulding processes and manage process trails, new tool validations trial reports and troubleshooting day to day moulding issues.
- Setup, Install and Adjust Plastic Injection Moulding Process to meet daily production Target.
- Discussing with production department, engineering groups and Tool makers to address quality issues.
- General and Preventive maintenance on moulding tools.
- Implemented new process to reduce the reduction.
- Initiated change controls for enhancement of quality systems and optimization of 5S and Lean manufacturing.
- Evaluated mould process changes to reduce production process waste.
- Assisted production supervisor with troubleshooting process and quality issues.
- Raw material handling.
- Participated in Kaizen, health and safety training, and First aid Training. obtain the certificate.
- Set up and troubleshooting moulding machine robots.
Process Technician
Kiwitech International ltd
Bulls
08.2020 - 07.2021
- Design and develop New Products throughout Product Life cycle by collaborating with Stakeholders.
- Troubleshoots production problems. Develop cost savings ideas and implement same.
- Provide support to production and troubleshoot issues related to Injection Moulding, ensuring compliance with the quality management System.
- Work with suppliers on measurement methodologies in their receiving inspection area.
- Design and develop new tools for productions.
- Build a relationship with suppliers to ensure all levels of manufacturing understandings. BOM requirements for Injection moulding tools.
- Reduce scrap percentage by implementing lean management.
Project Engineer – Tool Room
Aerospace Development and Industrial Technologies INC
Bangalore
07.2017 - 06.2019
- Timely and efficiently responsible for complete functioning design of simple prototype injection moulds and spanning to complex production moulds. OEE equipment.
- Collaborated with design, quality, and production teams to apply Design for Manufacturing (DFM) and Design for Assembly (DFA) principles, improving manufacturability and reducing rework.
- Manage entire project activities beginning from order receipt through first production run. Coordinated first article inspections (FAI) and documentation as per aerospace quality standards (AS9100 / ISO 9001), supporting seamless transition to serial production.
- Closely set up and perform design for manufacturing with customers to meet best part design practices for better moulded part.
Education
NZ apprenticeship in Plastics Engineering - Plastics Material Process, Quality management, Manufacturing Process
Competenz
01.2026
Graduate Diploma in Operation and Production management - Operation Management, Project Management, Product Development, Human Resource Management
Universal College of Learning (UCOL)
06.2020
Post Diploma in Tool Design - Sheet Metal Design, Mould Tool Design, Industrial Design, CNC programming
Nettur Technical Training Foundation
01.2016
Diploma in Mechanical engineering - Strength of materials, Production Technology, Mechanics of machine, Hydraulics and Pneumatics
Nettur Technical Training Foundation (N.T.T.F)
01.2014
Skills
- Strategy Planning
- Operation Management
- Supervision & Control
- Risk/Crisis Management
- Stakeholder Management
- Plastic Materials
- New Product Development
- QMS- ISO 1900-2015
- ISO-14001
- ISO-45001
- Product Lifecycle Management
- Project Management
- Process Design
- Jigs and Fixtures
- 2D & 3D modelling
- Troubleshooting
- Lean Methodologies
- Team Handling
- GD & T Proficient
- ASME & ISO Standards
- FMEA
- 8D
- TQM
- APQP
- PPAP
- Preventive Maintenance
- Self-Motivated
- Quick Learner
- Positive Attitude
- Communication
Hobbies and Interests
- I am a frolicsome person and enjoy travelling, playing cricket & trekking.
- Involve in Community Volunteering.
- Listening Podcasts
- Drone videography
- Photography
- Astro Photography
Software
Autocad
Microsoft 365
Power BI
Certification
· Internal auditor for ISO 9001-2015 by ADITI
· Internal Auditor for ISO 45001 by Alison
· HACCP training
· Business Process Improvement by PMI
· Six Sigma White Belt by Linked In
Timeline
Process Engineer
Industrial Moulding Ltd
01.2025 - 12.2025
Plastic Technician
Alto Packaging
08.2021 - 04.2024
Process Technician
Kiwitech International ltd
08.2020 - 07.2021
Project Engineer – Tool Room
Aerospace Development and Industrial Technologies INC
07.2017 - 06.2019
NZ apprenticeship in Plastics Engineering - Plastics Material Process, Quality management, Manufacturing Process
Competenz
Graduate Diploma in Operation and Production management - Operation Management, Project Management, Product Development, Human Resource Management
Universal College of Learning (UCOL)
Post Diploma in Tool Design - Sheet Metal Design, Mould Tool Design, Industrial Design, CNC programming
Nettur Technical Training Foundation
Diploma in Mechanical engineering - Strength of materials, Production Technology, Mechanics of machine, Hydraulics and Pneumatics
Nettur Technical Training Foundation (N.T.T.F)