Results-driven Test Maintenance Specialist with eight years of experience in mobile manufacturing. Achieved significant reduction in MFR for Audio through implementation of Gasket setup at Receiver Mic, while ensuring effective communication and relationship management across all business levels. Contributed to new product implementation, prepared comprehensive audit, validation, and GRR reports, and actively participated in customer meetings to address testing-related issues.
Overview
9
9
years of professional experience
Work History
Jabil Circuit India Pvt Ltd
Jabil
Pune
03.2026 - Current
Drive SOM module projects from prototype to mass production.
Develop and implement NPI plans, including build schedules, material readiness, and process validation.
Work closely with design teams to ensure manufacturability and testability of SOM modules.
.Provide feedback on PCB layout, BOM selection, and assembly processes.
Lead pilot production runs, analyse results, and implement corrective actions.
Ensure smooth handoff from engineering to manufacturing teams.
Create and maintain process documentation, assembly instructions, and test procedures.
Define control plans and quality checkpoints for SOM production.
Collaborate with contract manufacturers and suppliers to ensure readiness.
>Monitor supply chain risks and drive resolution before mass production.
Support validation testing (functional, environmental, reliability).
Drive root cause analysis and corrective actions for early build issues.
Capture lessons learned and feed them into future SOM
Actively listened to customers to fully understand requests and address concerns.
Enhanced working relationships by participating in team-building activities.
Engaged with customers to better understand needs and deliver excellent service.
Managed complaints with calm, clear communication and problem-solving.
Collaborated with team members to achieve target results.
Maximised customer engagement and satisfaction by delivering excellent customer service.
Developed team communications and information for meetings.
Engineer
Foxconn Hon Hai Technology India Mega Development
Bangalore
10.2023 - Current
Customer handling, Face 2 Face meeting explaining the build risk issue While P1>P2>EVT>DVT>PPVT
Identified and documented project blockers.
New function study in test stages, test coverage's and report to clientsbased on the case study.
Attend the management meeting and explain about HWTE high risk issue and Station bring up details.
Prepared all testers according to the production plan before line bring up.
Prepare the daily reports reviewing with the managers internally andthe external meeting with the clients.
Negotiate with customer dead line and complete all tasks before build
Lead the entire team to complete the station bring up and get the approvals from customers.
Validated software and calibration keys for all stations before starting the build and updated the customer.
After new product design lock, we need to drive all requiredequipment for all stations.
After design lock need to discuss with equipment and fixtures vendors for ETA and ETD as per build schedule match.
Conducted a build GRR for each unit before commencing the main build.
Conducted material validation for each component prior to main build initiation.
Each build end needs to prepare the Build summary, correlation data between two buildss, test coverage between two build,
Analyzing the top issues related to Fixture, Test tools, software and Test Limits Preparing the Retest, Yield reports and distribution charts for the Sync meetings.
Created daily reports for discussion with managers and clients during external meetings.
Led meetings and presented topics effectively to engage participants.
Developed test plans, test cases, and test scripts for manual and automated testing
Developed a test matrix to track and manage test cases, resulting in
improved test coverage and accuracy
Developed test plans, test cases, and test scripts to ensure the highest
level of software quality
Developed and maintained test documentation, such as test plans and test cases
Engineer
Wistron Manufacturing India
Bangalore
09.2022 - 10.2023
Installed the Newly Received Equipment's & Testers As Per The Station Setup SOP
Prepared The Testing Station SOP As Per The IE Standards
Making Station Wise Material List In Bom As Per Station Set Up SOP Created Standard operating procedure and flow charts for processes Trained up production operators and process certification was issued.
Co Ordinate With The Chinese Counter Part for RF Line Bring Up
ORT, FATP & FAE Lines bring up Up To Product Validation Test & Mass Production
Preparing Daily Tester Audit Report Upload To RADAR For Customer Validation
Analyse the ORT Tester Failures & Root Cause Given To FA Team
Making GRR Test Reports For Product Approval With The Customer
Maintain The Tester Calibration Due Date and Validation
Calibrating the expired equipment's of Jade and Obsidian and CMW. Preparing the 4m Break up report for yield drop.
Maintaining The Station Yield as per customer requirement.
Rf Station Top failures finding the Risk Station and Giving awareness to risk station Ops. Failures Root cause analysis and Giving awareness to The Risk Station.
The company manufactures mobile phones, PCB's & consumer electronics for branded vendors.
Engineer (G4)
PEGATRON TECHNOLOGY INDIA PRIVATE LIMITED
Chennai
05.2021 - 09.2022
Installed the Newly Received Equipment's and Testers As Per The Station Setup SOP
Prepared The Testing Station SOP As Per The IE Standards
Making Station Wise Material List In Bom As Per Station Set Up SOP Created Standard operating procedure and flow charts for processes Trained up production operators and process certification issued.
Co Ordinate With The Chinese Counter Part for RF Line Bring Up
ORT, FATP & FAE Lines bring up Up To Product Validation Test & Mass Production
Preparing Daily Tester Audit Report Upload To RADAR For Customer Validation
Analyse the ORT Tester Failures & Root Cause Given To FA Team
Making GRR Test Reports For Product Approval With The Customer
Maintain The Tester Calibration Due Date & Validation
The company manufactures mobile phones, PCB's & consumer electronics for branded vendors.
Roles and Responsibility's: AFTE (Auto functional testing engineer)
Before line bring up (NPI) need to make ready all testers as per the production plan.
Health check for all tester for before install the equipment's in the production line.
After installation and audit Doing GRR reports and sending to customer for Tester approval.
Any tester issue in health check-up in incoming time preparing FA report for that
Preparing the Root cause analysis reports (RCA) and problem analysis and implementing, counter measure for failures presenting to the Customer.
Attending the customer meeting for daily tester related issue.
If any modification done by customer. Align with colleagues and solving the problems in modern way.
Analyzing the tester performance & breakdowns by seeing the real time production monitoring.
Attending the internal meetings and discussing about the LBU, FRB plans.
Controlling Tester down and YIELD, MFR for achieving the production target.
My overall goal is to make sure All testers is okay for production. If it was not ok need to make ready in good condition.
Technician
WISTRON MANUFACTURING INDIA
Kolar, Bangalore
02.2017 - 05.2021
Testing equipment (Current, Audio, Antenna, and Camera) problem analysis and implementing & counter measure for failures.
Controlling Tester down and MFR (Manufacturing Failure Rate) for achieving the production target.
Performed preventive maintenance for test equipment and printers, updating history cards and daily logs, while maintaining master list of test equipment.
Maintaining the breakdown using MTTR and MTBF analysis.
Conducted GRR for testing equipment to ensure capabilities met required standards.
Do CPK and ensure performance of the product.
Will do golden sample calibration for testers on daily basis.
Analysis of Sensors & Limit Switch failures and short out problems.
Checking Health Condition of Testers Regularly.
Configure and Connecting the H3C wireless routers to Test Equipment's.
Hardware & Software Installation for Newly Launched Product.
Good Configuration Knowledge and Trouble shoot skills audio testing equipment.
NPI line supporting and installation of test/process equipment, Configuring and Maintenance in shop floor.
Attending the test/process equipment down in production line.
Analysed and reworked board-level test equipment PCBs (control boards) to resolve issues and enhance functionality.
Providing high level of customer service to residents and responded immediately to maintenance requests.
Hands on experience in installing Software and hardware for various Apple products product models like (N69, N71, D10)
The company manufactures mobile phones, (Shine Contract Base)
Education
Diploma - Electronics communication Engineering
NVS polytechnic
Gulbarga
01-2016
ITI -
Basvakalyan engineering
Basvakalyan, Karnataka
01-2013
10th -
Govt high school mudbi
mudbi, Karnataka
01-2011
Skills
Circuit assembly
PC imaging
Debugging
Quality assurance
Process optimisation
Equipment calibration
Material Management Skills
Cost estimation
Vendor management
Reporting
Microsoft Tools: Excel
Microsoft Tools: Word
Microsoft Tools: PowerPoint
Operating Systems: Windows 10
Operating Systems: Windows 8
Operating Systems: Windows 7
Operating Systems: Windows XP
Operating Systems: MAC OS
Kaizen
Languages
Kannada
English
Telugu
Tamil
Hindi
Custom
I hereby declare that the above information's are true to the best of my Knowledge., Bangalore, 2023-10-07, GIRIRAJA K