Matlab, Mplab, Stm32CubeIDE
Girish S
Technical Manager
Bengaluru,KA
Summary
Experienced Application Engineer with 8+ years in industrial automation & machine safety. Specialized in machines safety and installation of Safety Products. Certified MCE Expert (TUV) with proven expertise in Industrial Automation and IIOT. Adept at project management, technical support, and delivering training for major automation brands.
Overview
13
13
years of professional experience
2
2
Certifications
3
3
Languages
Work History
Application Engineer
Insys Electrical & Controls LLP
06.2017 - Current
- - Lead the installation of safety interlocks, safety light curtains, and safety relays in various machines, ensuring safety compliance and documentation.
- - Managed and delivered multiple automation projects, including ITC installation safety interlocks.
- - Provided programming and technical support for PLCs, HMIs, and automation devices.
- - Conducted safety reviews and implemented safety interlocks and safety relays for machines.
- - Led a team of four engineers, overseeing project execution, resource allocation, and client communication.
- - Developed and configured IIoT solutions, MQTT, OPC UA/Web Servers, and visual-based energy/data management systems.
- - Delivered technical support and installation for products from Red Lion, Schmersal, INVT, Renu, GIC, Honeywell, Autonics, Unison, ESBEE, etc.
- - Organized and conducted training sessions for engineers and clients (e.g., BFW on Unison SSRs).
- - Provided hands-on training to teams across multiple brands and technologies.
- Major Projects:
- - ITC Installation Safety Interlock: Complete safety analysis, design, and implementation.
- - Energy Management System: Real-time monitoring and optimization of plant power consumption.
- - Data Management System: Integration for temperature, pressure, compressor status, and predictive maintenance.
- - Assembly Line Conveyor: Automated 30 m conveyor with 8 PLCs, 1 HMI, multi-station control.
- - 3-Axis Vacuum Welding Machine.
- - Temperature and Humidity Environmental Testing Chamber, Transformer Core Lamination Bending and Shearing Machine, PT Transformer Winding Machine, Hydraulic Punch-Die Machine, Composting Machine, Capsule Packing Machine, Transformer Molding Furnace, 4-Floor Lift Automation.
Sub Engineer
Kerala State Electricity Board (Sabarigiri Hydro Electric Power Station)
08.2015 - 12.2016
- - Monitored and logged data for a 350 MW fully automated power station.
- - Hands-on experience with SCADA, DCS, and PLC systems.
- - Managed the maintenance and overhauling of switchyards, transformers, alternators, and electrical protection panels.
- - Supervised daily and monthly maintenance operations; ensured compliance with safety standards.
Chief Lab Assistant
Sterling Technical Institute, Ranni
09.2012 - 07.2015
- - Supported lab operations, practical training, and equipment maintenance.
- - Assisted in curriculum delivery and student training for automation technologies.
Education
Bachelor of Technology (B.Tech) - Electrical & Electronics Engineering
Caarmel Engineering College
Perunad, Ranny, Pathanamthitta01.2012
Higher Secondary Education (VHSE – 12th Grade) - Maintenance And Repair of Radio & Television
TTTM Vocational Higher Secondary School
Vadasserikkara01.2008
Secondary Education (CBSE – 10th Grade) - Science
Citadel Residential Senior Secondary School
Ranni01.2006
Skills
- Safety Automation: Safety Interlocks, Light Curtains, Emergency Stop Circuits, Stand still monitoring etc
Software
Certification
MCE Expert TUV
Courses / Training
- Post Graduate Diploma in Industrial Automation (PGDIA) Course (3 Months) from M/s. Prolific Systems and Technologies Pvt. Ltd., Bangalore
- Completed Certification in AutoCAD – Electrical at CAD Center, Pathanamthitta.
- Completed Certification in AutoCAD 2D, 3D at CAD Center, Pathanamthitta.
Personal Profile
- Father’s Name : M P SIVAN ACHARI
- Date of Birth : 1990-12-02
- Age : 35 years
- Sex : Male
- Nationality : Indian
- Marital Status : Married
- Languages Known : English, Kannada, Malayalam & Tamil
- Place: Bengaluru
- Date: 2025-11-18
Timeline
Application Engineer
Insys Electrical & Controls LLP
06.2017 - Current
Sub Engineer
Kerala State Electricity Board (Sabarigiri Hydro Electric Power Station)
08.2015 - 12.2016
Chief Lab Assistant
Sterling Technical Institute, Ranni
09.2012 - 07.2015
Bachelor of Technology (B.Tech) - Electrical & Electronics Engineering
Caarmel Engineering College
Higher Secondary Education (VHSE – 12th Grade) - Maintenance And Repair of Radio & Television
TTTM Vocational Higher Secondary School
Secondary Education (CBSE – 10th Grade) - Science
Citadel Residential Senior Secondary School