Summary

Overview

Work History

Education

Skills

Software

Certification

Courses / Training

Personal Profile

Timeline

Girish S

Technical Manager

Bengaluru,KA

Summary

Experienced Application Engineer with 8+ years in industrial automation & machine safety. Specialized in machines safety and installation of Safety Products. Certified MCE Expert (TUV) with proven expertise in Industrial Automation and IIOT. Adept at project management, technical support, and delivering training for major automation brands.

Overview

years of professional experience

Certifications

Languages

Work History

Application Engineer

Insys Electrical & Controls LLP

06.2017 - Current

- Lead the installation of safety interlocks, safety light curtains, and safety relays in various machines, ensuring safety compliance and documentation.
- Managed and delivered multiple automation projects, including ITC installation safety interlocks.
- Provided programming and technical support for PLCs, HMIs, and automation devices.
- Conducted safety reviews and implemented safety interlocks and safety relays for machines.
- Led a team of four engineers, overseeing project execution, resource allocation, and client communication.
- Developed and configured IIoT solutions, MQTT, OPC UA/Web Servers, and visual-based energy/data management systems.
- Delivered technical support and installation for products from Red Lion, Schmersal, INVT, Renu, GIC, Honeywell, Autonics, Unison, ESBEE, etc.
- Organized and conducted training sessions for engineers and clients (e.g., BFW on Unison SSRs).
- Provided hands-on training to teams across multiple brands and technologies.
Major Projects:
- ITC Installation Safety Interlock: Complete safety analysis, design, and implementation.
- Energy Management System: Real-time monitoring and optimization of plant power consumption.
- Data Management System: Integration for temperature, pressure, compressor status, and predictive maintenance.
- Assembly Line Conveyor: Automated 30 m conveyor with 8 PLCs, 1 HMI, multi-station control.
- 3-Axis Vacuum Welding Machine.
- Temperature and Humidity Environmental Testing Chamber, Transformer Core Lamination Bending and Shearing Machine, PT Transformer Winding Machine, Hydraulic Punch-Die Machine, Composting Machine, Capsule Packing Machine, Transformer Molding Furnace, 4-Floor Lift Automation.

Sub Engineer

Kerala State Electricity Board (Sabarigiri Hydro Electric Power Station)

08.2015 - 12.2016

- Monitored and logged data for a 350 MW fully automated power station.
- Hands-on experience with SCADA, DCS, and PLC systems.
- Managed the maintenance and overhauling of switchyards, transformers, alternators, and electrical protection panels.
- Supervised daily and monthly maintenance operations; ensured compliance with safety standards.

Chief Lab Assistant

Sterling Technical Institute, Ranni

09.2012 - 07.2015

- Supported lab operations, practical training, and equipment maintenance.
- Assisted in curriculum delivery and student training for automation technologies.

Education

Bachelor of Technology (B.Tech) - Electrical & Electronics Engineering

Caarmel Engineering College

Perunad, Ranny, Pathanamthitta

01.2012

Higher Secondary Education (VHSE – 12th Grade) - Maintenance And Repair of Radio & Television

TTTM Vocational Higher Secondary School

Vadasserikkara

01.2008

Secondary Education (CBSE – 10th Grade) - Science

Citadel Residential Senior Secondary School

Ranni

01.2006

Skills

- Safety Automation: Safety Interlocks, Light Curtains, Emergency Stop Circuits, Stand still monitoring etc

- PLC/HMI Programming: Red Lion, Siemens (TIA Portal), Delta, Schneider, GIC, VEICHI, INVT, RENU

- Software: IEC61131-3 Language, Red Lion Crimson, INVT, Renu, Delta, TIA Portal, Basic C (scripting)

- Industrial Communications: Ethernet IP, Modbus RTU/TCP, ProfiNet, ProfiBus, OPC UA, Serial

- Project Management & Team Leadership (led team of 4 engineers)

- Training & Knowledge Transfer (internal teams, clients)

- Panel Designing, Installation, Technical Support

- SAP Integration, Data Logging, Web Server Integration

- PLC/HMI Platforms: - Red Lion, Renu, Siemens, Delta, Schneider, GIC, Exor, INVT, Veichi

- Programming Languages: - Ladder, IEC61131-3, Structured Text, Functional Block Diagram, Basic C

- VFD & Servo Drives: - Veichi, INVT, KINCO, Delta, CG, Invertek

- Software Packages: - PORTEUS DESIGN SUITE 85 SP2, STM32 Cube IDE, MPLAB ASM, MPLAB X IDE, Arduino, AUTODESK AUTOCAD 2016 & ELECTRICAL CAD 2016