GIRISHA BHANDARY
Udupi
Summary
- A result-oriented, Six Sigma-certified professional with over six years of extensive experience in end-to-end production planning and control in the manufacturing industry.
- Currently working as an engineer with Associated Capsules.
- Spearheaded end-to-end production planning initiatives, ensuring seamless execution, and optimal resource utilization for enhanced operational efficiency.
- Formulated and executed robust preventive maintenance strategies, resulting in minimized downtime and prolonged machinery life cycles.
Overview
15
15
years of professional experience
Work History
Senior Officer (Production)
ACG - Associated capsules Pvt ltd
Dahanu
04.2018 - Current
- Product Commercialization: Successfully established and commercialized new products, ensuring alignment with planned timelines and organizational requirements.
- Production Planning & Control: Oversaw scheduling and ensured streamlined operations to meet production targets.
- Quality Assurance: Maintained high-quality standards throughout the production process.
- Customer Satisfaction: Ensured product delivery aligned with client expectations and requirements.
- Team Management: Led and managed a large team, ensuring optimal performance and collaboration.
- Product Stabilization: Spearheaded the stabilization process for commercialized products in ongoing production, ensuring seamless readiness for market deployment.
- Process Monitoring and Optimization: Monitored manufacturing processes to ensure consistent results within specified parameters, and implemented corrective actions when deviations were identified.
- cGMP Compliance: Maintained strict adherence to current Good Manufacturing Practices (cGMP) to ensure product quality and regulatory compliance throughout the commercialization process.
- Cross-functional Collaboration: Coordinated with R&D, quality assurance, and production teams to streamline the transition of new products from development to production.
- Performance Analysis: Conducted ongoing performance evaluations of new product processes, ensuring operational efficiency and product consistency.
Senior Engineer (as line supervisor cum Maintenance Engineer)
Essel Propack Ltd.
Silvassa
09.2011 - 03.2018
- Supervise High Speed and Low Speed round and oval tubes making PLC operated CAM controlled, Compression molding machines (AMS-THT w CCM, TET, CTS LMS)
- Ensure product quality and take necessary actions if required
- Address and resolve quality and running issues at seaming, heading, and capping machineries
- Perform corrective, preventive, and breakdown maintenance, maintaining comprehensive records
- Train personnel for independent machine and process handling
- Keep process waste within acceptable limits
- Lead team members effectively
- Maintain Good Manufacturing Practices (GMP) in the work area
- Plan monthly and weekly Preventive Maintenance (PM) activities
- Ensure all machine parts operate according to standards and address deviations accordingly
- Plan production activities to achieve targets
- Manage a group of operators, maintaining a positive working environment
- Successfully relocated and installed machineries in a new plant
- Operated a new seaming machine LMS with rotary cutter and online snap-fit capping option successfully
- Maintained 5S in the machine area
- Addressed and successfully resolved customer complaints, ensuring customer satisfaction
- Executed machine scrap reduction and efficiency enhancement projects, receiving the Best Kaizen Award for implementing modifications that reduced scrap
Machine Operator
Manipal Press Ltd.
Udipi
06.2010 - 03.2011
- Operated machines and received training on both slitting machineries and thermal coating machineries
Education
Diploma - Mechanical Engineering
Dr. T.M.A Pai Polytechnic
Manipal01.2010
Skills
- Communication
- Planning
- Leadership
- Analytical
- Problem solving
- Decision making
- Strategic Planning
- Production Planning and Control
- Manufacturing Engineering
- Product Development
- Good Manufacturing Practice
- Shop floor operations
- Quality Assurance
- Cost optimization
- Lean manufacturing
- Six Sigma, Kaizen, 5S
- Risk Assessment
- Process Improvement, People Management
- People management
Personal Information
- Place of Birth: udupi
- Date of Birth: 01/11/88
- Nationality: Indian
Timeline
Senior Officer (Production)
ACG - Associated capsules Pvt ltd
04.2018 - Current
Senior Engineer (as line supervisor cum Maintenance Engineer)
Essel Propack Ltd.
09.2011 - 03.2018
Machine Operator
Manipal Press Ltd.
06.2010 - 03.2011
Diploma - Mechanical Engineering
Dr. T.M.A Pai Polytechnic