Gokulan M
Madurai
Summary
Detail-oriented and solutions-driven Automation Engineer with over 6 years of experience in designing, integrating, and optimizing high-precision automation systems for advanced optical module assembly, Proven expertise in vision-guided robotics, precision glue dispensing, UV curing, and collimator-based alignment.
Overview
7
7
years of professional experience
Work History
Advance automation engineer NPI
Foxconn hon hai technology
Bangalore
03.2025 - Current
- Collaborate with OEM (Original Equipment Manufacturer) clients to understand product specifications, design intent, and business goals.
- Develop NPI project timelines and coordinate key milestones from EVT (Engineering Validation Test) to MP (Mass Production).
- Capture issues during early builds and feed them back for design or process improvement. Plan and execute EVT, DVT, and PVT builds.
- Develop and document new manufacturing processes tailored to the new product. Create work instructions, process flows, and control plans.
- Collaborate with process engineers to validate process capability (Cpk, Grr, yield, cycle time). Validate production readiness and conduct final ramp-up assessments.
- Developed and optimized Dual Active Alignment (DAA) process for rear camera modules, improving focus accuracy.
- Ensured precise alignment between image sensor and lens using collimated light, achieving sub-micron accuracy in the DAA process.
- Analyzed production data to identify areas for process improvement.
- Conducted root cause analysis on production issues to drive corrective actions.
- Analyzed existing processes and identified areas of improvement.
Associate Instrumentation
Hatsun Agro products
Madurai
05.2024 - 02.2025
- Experienced in handling various instrumentation tasks including Timers, PID controllers, flow meters, and level Transmitter.
- Demonstrated ability to troubleshoot and calibrate instruments to ensure accuracy and efficiency.
- Conducted calibration and testing of instrumentation devices such as RTD, Level transmitter.
- Routine Maintenance: Inspecting, checking the performance of instrument, and check the efficiency of instrument.
- Troubleshooting: Diagnosing and resolving issues with instruments, control loops, and communication protocols.
Junior Executive
ATCLimited
Hosur
03.2023 - 04.2024
- Highly skilled in shift management, with experience in overseeing teams and ensuring smooth operations.
- Process strong leadership qualities, with the ability to motivate and inspire team members to achieve their full potential.
- Review the PLC program logic to identify any errors, faults. Use programming software to monitor program execution, analyze ladder logic, function blocks, or structured text, and debug program logic as needed.
- Conduct a visual inspection of the PLC and HMI hardware, checking for loose connections, damaged cables, blown fuses, and other physical issues that may affect system operation.
- Maintain Electrical Documentation like work orders, spare parts inventory, Calibration certificates, Electrical drawings, machine manuals.
- Assisted in the installation and maintenance of low voltage electrical systems, ensuring adherence to safety regulations.
- Focus on MTTR and MTBF to reduce downtime.
Electrical Maintenance Engineer
Apollo Tyres
Sricity
06.2019 - 03.2023
- Expertise in break down maintenance of electrical systems, with a strong focus on PLC troubleshooting and repair.
- Proven track record of reducing downtime and increasing efficiency through effective maintenance strategies.
- Developed comprehensive preventive maintenance schedules for Temperature control units, conducting regular inspections and calibrations to ensure accuracy and reliability.
- Utilized advanced control algorithms and PID tuning techniques to achieve tight temperature control tolerances, meeting stringent quality standards and regulatory requirements.
- Conduct regular inspections and preventive maintenance on electrical systems, including distribution panels, motors, Sensors, I/O Modules to ensure their proper functioning and longevity.
Education
Diploma - Electrical and electronics engineer
K L N Poly Technic College
Madurai, Tamilnadu03.2019
Skills
- PLC Hardware
- Electrical Panels
- Sensors and Actuators
- Instrumentation Devices
- Safety Systems
- PLC Programming
- Control Systems
- Troubleshooting
- DownTime Reduce
- Spare Parts Management
- New product introduction
- Process validation
- Problem solving
- Root cause analysis
- Failure analysis
- Process improvement
Languages
- Tamil, Native Speaker
- English, High Proficient
Timeline
Advance automation engineer NPI
Foxconn hon hai technology
03.2025 - Current
Associate Instrumentation
Hatsun Agro products
05.2024 - 02.2025
Junior Executive
ATCLimited
03.2023 - 04.2024
Electrical Maintenance Engineer
Apollo Tyres
06.2019 - 03.2023
Diploma - Electrical and electronics engineer
K L N Poly Technic College