PLC, HMI, SCADA PROGRAMMING AND DESIGN
GORRELA BALAJI
PLC , HMI, SCADA PROGRAMMER
Bengaluru,KA
Summary
Accomplished PLC Programmer with a proven track record at Schneider Electric, enhancing productivity by reducing operator errors through expert training and support. Skilled in PLC Hardware Selection and adept at fostering team collaboration, I excel in delivering efficient solutions and driving continuous improvement, achieving significant operational enhancements.
Overview
7
7
years of professional experience
5
5
Languages
Work History
PLC Programmer
APIT-AGRI PROCESS INNOVATION TECHNOLOGIES
06.2017 - Current
- Provided ongoing support and training to operating staff on proper use of PLC-controlled equipment, reducing operator errors and increasing productivity.
- Reduced downtime by troubleshooting and resolving complex issues with PLC-controlled equipment.
- Continually updated technical knowledge through relevant professional development courses, staying current with industry trends and best practices in PLC programming.
- Developed standardized programming practices and templates for PLC code development, streamlining future projects and enabling consistent quality across all control systems.
- Streamlined production processes by designing and installing custom control systems using PLC programming techniques.
- Managed multiple project timelines concurrently while adhering to strict scheduling deadlines, ensuring timely completion without sacrificing quality or attention to detail.
- Enhanced machine efficiency by developing and implementing PLC programs for automated systems.
- Collaborated with engineering teams to integrate PLC programming solutions into new system designs, ensuring optimal functionality.
- Coordinated with vendors to evaluate new components for compatibility with existing control systems, ensuring seamless integration when upgrades were necessary.
- Optimized energy consumption through the creation of energy-efficient PLC programming strategies for motor controls and other equipment.
- Implemented remote monitoring capabilities for critical systems using advanced communication protocols, allowing real-time data access from any location.
- Served as a subject matter expert on control system design for cross-functional project teams, fostering collaboration between disciplines and departments.
- Implemented version control protocols for PLC software management, ensuring that accurate records of changes were maintained and readily available when needed.
- Developed comprehensive documentation for all PLC programs, simplifying future modifications and maintenance tasks.
- Worked closely with clients to establish specifications and system designs.
- Provided training for clients on automated systems and complied with all safety rules and regulations.
- Inspected finished products to verify compliance with production tolerances.
Education
B.TECH - EEE
SIDDARTHA INSTITUTE OF SCIENCE AND TECHNOLOGIES
Puttur, India 04.2001 -
High School Diploma -
GOVT POLYTECHNIC
Channagiri, India 04.2001 -
Skills
PLC Hardware Selection
Ladder Logic Development
Electrical schematics
Human-Machine Interface Design
Remote Support
Electrical Troubleshooting
Cross-platform PLC Knowledge
Customer Relations
On-site Commissioning
SCADA System Integration
Variable Frequency Drives
Control systems design
System Documentation
Motion Control Programming
Function Block Diagrams
Panel Layout Design
Machine safety standards
AutoCAD Electrical
PID loop tuning
Industrial Networking Protocols
Servo motor control
Program Design
Troubleshooting
Routine report creation
Cycle Time Optimization
Machine setup
Equipment Calibration
Machine Maintenance
Program debugging
Production Planning
Machine programming
Problem-Solving
Team building
Troubleshooting skills
Multitasking
Problem-solving abilities
Teamwork and Collaboration
Goal Setting
Time management abilities
Continuous Improvement
Team Collaboration
Reliability
Time Management
Adaptability and Flexibility
Self Motivation
Decision-Making
Relationship Building
Analytical Thinking
Software
Timeline
PLC Programmer
APIT-AGRI PROCESS INNOVATION TECHNOLOGIES
06.2017 - Current
B.TECH - EEE
SIDDARTHA INSTITUTE OF SCIENCE AND TECHNOLOGIES
04.2001 -
High School Diploma -
GOVT POLYTECHNIC
04.2001 -