Guganantham Jayamani
Mechanical Engineer
Hosur
Summary
Quality Management professional with successful career delivering efficiency and standardization, and maintaining all ISO and QS 9000 and Six Sigma Quality Systems. Drives smooth operation of production and manufacturing lines, coordinate efforts of employees and facilitate communication between management and production departments. Apply creativity in improving manufacturing process to achieve higher productivity and quality of finished goods. Experience in reviewing and interpreting regulatory and programmatic guidance, implementation of corporate compliance, risk management and corrective action programs.
Overview
12
12
years of professional experience
8
8
years of post-secondary education
3
3
Certifications
Work History
Factory Quality Head
SKF Engineering & Lubrication India Pvt Ltd
Mysore
07.2023 - Current
- Heading Factory Quality Management
- Handling Customer Complaints & Customer Audits
- Working Strategy Plans towards to achieve Zero Defect Factory
- Heading critical to Quality Supplier Meet
- Handling Certification Audits ( IATF & Railway )
- Managed and archived quality documentation and participated in internal and external quality audits.
- Updated quality control standards, methods, and procedures to meet compliance requirements.
- Followed quality standards and procedures to minimize errors and maximize customer satisfaction
- Working on COPQ projects to reduce the Cost of Poor Quality
- Conducting daily/weekly and Monthly Meet with CFT for Quality improvements
Head STA & QMS
Avtec - CK Birla Group
Hosur
09.2018 - 07.2023
- Handling Supplier commodities such has heavy Casting, Forging, Machined parts, Spline &Gear Shafts and Gears ( Spur/Helical/Crown Sets )
- New supplier assessment along with the sourcing team and inducting for serial production
- Technical discussion with the supplier understanding to freeze the technical requirements
- PPAP docs receiving from the supplier and verifying for approval
- PPAP trial run verification at supplier for approval
- Raw Material verification and approval along with Metallurgist for Bar route (Gears & Shafts)
- Heading receiving Inspection for three Plants (Automotive/off-highway & Automotive)
- Gears inspection monitoring and approval at incoming inspection (Wenzel & Klinglenberg)
- Heat treatment study on gears and shafts to understand the impact and making changes accordingly in the soft stage – Analyzing the metallurgy issues and addressing on priority
- Supplier PPM monitoring & supplier score card generation: Doing Supplier Process and product audit
- Conducting CQI09/CQI27/CQI14 audits as per IATF requirements
- Receiving 8D report from vendors and verifying for approval
- Working to improve worst supplier based on his monthly performance
- One on one discussion with vendors once in a quarter to discuss about their performance and action plan in case any improvements required
- Conducting supplier training on PPAP/APQP/PFMEA/CP/Problem solving tools/8D/Drawing/GD&T
- Conducting best supplier meet once in quarter/Promoting Quality Circle activities at Supplier location
- ECR & ECN implementation against the request from the supplier/Customer
- Working six sigma & cost saving VA/VE projects at supplier and inhouse
Assistant Manager
TAFE
Chennai
12.2016 - 09.2018
- CQA for AGCO one of the leading tractors manufacturer in world
- Supplier assessment & Tractors PDI
- Doing PDI at regional warehouse once in a quarter for selected vehicles/trucks
- Ensure PDI for export vehicles directly from supplier base
- Technical discussion with AGCO for Gears (Spur/Helical/Crown sets), Gear Shafts and Forged Gears
- Transmission assy audit , tear down analysis for customer complaints
Assistant Manager
TATA Motors
Lucknow
10.2012 - 12.2016
- Development quality of products such has fuel tankers, transit mixtures, reefer carriers, containers, tippers and trailers
- Making proto and demo vehicles in vendor end and certifying for presentation
- Parts quality verification such has crankshaft, Cam shaft & connecting rod
- Handling all south based vendors and involving in their product development from Alpha to MP
- Conducting routine product and process audits at vendor premises especially for export.
- Monitoring the new products in the field.
- New product Handover participation for the defense & government vehicles.
- Familiar with the construction vehicles like various series of tippers.
- Identifying & arranging the local resources for the critical complaints.
- Quarterly review with the dept. heads about the field failures and updating MIS
Education
MBA - Logisitics & Supply CHain
Jain Deemed To Be University
Bengaluru India 06.2021 - 07.2023
Bachealor of Engineering - Mechanical Engineering
Priyadarshini Engineering College
Vaniyambadi Vellore 06.2007 - 04.2010
High School Diploma -
Rajagopal Polytechnic College
Gudiyattam 06.2002 - 05.2005
Skills
Problem-solving abilities
Certification
Six sigma Green Belt Certified
Accomplishments
- Headed Service campaign for south India at TATA Motors for Hydraulic cylinder issue and Marcopolo Bus Chassis crack issue
- Achieved 100% RFT in a recordable time for Machined Product package with the customer AGCO
- Headed Supplier Technical assitance for three business Units and QMS function at AVTEC
- Achived Great Manager certificate in AVTEC
Timeline
Factory Quality Head
SKF Engineering & Lubrication India Pvt Ltd
07.2023 - Current
VDA 6.3 Internal Auditor
10-2022
MBA - Logisitics & Supply CHain
Jain Deemed To Be University
06.2021 - 07.2023
IATF 16949 : 2016 Internal Auditor
07-2020
Head STA & QMS
Avtec - CK Birla Group
09.2018 - 07.2023
Assistant Manager
TAFE
12.2016 - 09.2018
Six sigma Green Belt Certified
06-2013
Assistant Manager
TATA Motors
10.2012 - 12.2016
Bachealor of Engineering - Mechanical Engineering
Priyadarshini Engineering College
06.2007 - 04.2010
High School Diploma -
Rajagopal Polytechnic College
06.2002 - 05.2005
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