GUHAN S
Production Executive (Production Planning & Process Improvement)
Hosur
Summary
Detail-oriented Production person with multi-faceted manufacturing and production experience. A comprehensive background in both tactical management and strategic planning. Committed to increasing production and the efficiency of overall operations.
Overview
6
6
years of professional experience
4
4
years of post-secondary education
2
2
Languages
Work History
Production Engineer
PPG ASIAN PAINTS PVT LTD
04.2018 - 03.2021
- Handling Automotive Paint operation of 1500KL/Month
- Monitoring and controlling BCT(Batch Cycle time), overall batch yield, RM Mix variance & WIP through SAP
- Processing and troubleshooting of Paints based on Acrylic, PU, Epoxy, MF, Polyester and CED Emulsion Paints
- Responsible for achieving daily target/block wise target/ month wise target; achieving the FDP (Factory Delivery Performance) as per the scheduled target
- Resources utilization & OEE Calculation has been done
- Coordination with Tech for Scale up batches observation & standardization for the same
- Ensuring compliance of various quality measures like IATF 16949, ISO 9001 and QRI etc
- Involved in Process Standardization, Monitoring batches through Quality Rate Index (QRI) concept and analyzing the properties
- KYT Introduction in Shop floor and conducting training every week Identification of Unsafe Act and Unsafe condition in the section and taking corrective action Preventive Action (CAPA)
- Manage marketing and audit requirements of key Auto customers such as FORD, HMSI, TVS, YMIL, RE, NISSAN, ASHOK LEYLOND and DICV
- Batch follow-up with respect to RM availability and, QC approval, & Technical Advice.
Production Officer - Shift Incharge
Kansai Nerolac Paints Pvt Ltd
03.2021 - 06.2023
- Daily Production Planning, shift wise scheduling in SAP, Production performance monitoring, Production loss analysis by daily, weekly and monthly
- Handling Decorative water base paints operation of 3200KL/Month
- Supporting for Conducting & creating Environmental Health Safety awareness to all employees
- Incident Investigation and suggesting and facilitating corrective action & preventive action with concern department
- Calculating OEE for all Machineries & Resources
- Single handedly maintaining a team of 40 Members
- To carry out the manufacturing and Packing of batches is carried out strictly as per the procedure laid down in relevant SOP
- Coordinate with QC to getting the in-process results in timely & shall be intimate the awareness before starting the production activities
- Ensure that production online EPR's are reviewed and submitted to QA on timely
- Ensure that every Production Process & Operation should be controlled via HMI to retrieve batch operation data via PLC.
Production Executive
Gulf Oil
07.2023 - Current
- Heading up production team & handling 5600KL/Month of lube manufacturing plant.
- Achieved 100% Delivery rate with zero quality defects.
- Streamlined end to end automation plant (RM unloading,loading,Blending,Filling lines,Manifold,ASRS)
- Managed resource utilization and continuous improvements to streamline operations and reduce costs.
- Participated in meetings with producers and production crew to keep program in step with creative vision.
- Evaluated scripts to identify creative strategies and resource needs.
- Reviewed production reports to spot and correct issues early.
- Supported sales team by providing accurate lead times and product availability information for customer orders.
- Coordinated cross-functional teams for successful product launches, meeting tight deadlines and budget constraints.
- Introduced lean manufacturing techniques that led to significant waste reduction and more efficient use of resources.
- Streamlined scheduling processes by identifying bottlenecks in workflow leading to improved on-time delivery rates for orders placed by customers.
- Enhanced production efficiency by implementing streamlined processes and optimizing workflows.
Education
B.TECH CHEMICAL ENGINEERING -
SATHYABAMA UNIVERSITY
07.2013 - 05.2017
Skills
Accomplishments
- Successfully achieved a Prorate Productivity target from 120KL/Man-days to 150KL/Mandays in Decoration waterbase stream. (12/2021 - Present)
- Usage of Packing Material Cleaned Solvent as a Purge Thinner (50 Lakhs INR Revenue generated and 150 KL of Waste generate controlled Till Date and Continued). (08/2019 - 04/2020)
- Reduced Batch Cycle Time to Achieve Daily Production Target wisely by Modifying the Process & Equipment Efficiency.
- Implemented Process,Safety and Quality deviation tracker and facilitate corrective & preventive action.
Timeline
Production Executive
Gulf Oil
07.2023 - Current
Production Officer - Shift Incharge
Kansai Nerolac Paints Pvt Ltd
03.2021 - 06.2023
Production Engineer
PPG ASIAN PAINTS PVT LTD
04.2018 - 03.2021
B.TECH CHEMICAL ENGINEERING -
SATHYABAMA UNIVERSITY
07.2013 - 05.2017
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