GULSHAN SINGH
Surat
Summary
Mechanical Engineer | Packing Plant Operations | Maintenance | Cement Plant | Automobile Industry | Production
A highly skilled and safety-focused Diploma Mechanical Engineer with over 6 years of hands-on experience in cement, automobile, and chemical industries. Expertise in packing plant operations, rotary packers, SAP dispatch systems, preventive maintenance, CCR room monitoring, and shutdown management. "Strong leadership in shift handling and strict adherence to industrial safety standards."Overview
7
7
years of professional experience
Work History
Packing Plant Shift Incharge
Ambuja Cement, MCW Upparwahi
02.2024 - 05.2025
- Manage Leading daily packing operations for bag and bulk dispatches of packing plant cement production
- Handling clinker, bulker, truck & wagon loading and all packing plant area
- Supervising team shifts, report management & ensuring PTW compliance
- Supervise shift teams and ensure PTW compliance and report accuracy
- Manage and handle 12000+ TPD plant effectively with proper planning
- Organized and detail-oriented with a strong work ethic.
- Managed time efficiently in order to complete all tasks within deadlines.
- Demonstrated respect, friendliness and willingness to help wherever needed.
Trainee Engineer – Packing Plant & Maintenance
Ultratech Cement Ltd, Awarpur Cement Works
05.2022 - 02.2024
- Shift handling of packing plant Rail ,wagon /bulk / Clinker operation and maintenance of packing plant rotary packers and managed CCR room monitoring
- Coordinated manpower during dispatch operations and system audits
- Ensured SAP entries and implemented industrial 5S practices
- Additional Role: Coal Washery
- Parallel Role (2022–2024)
- Coal washery operation and maintenance
- Ptw
- Shift handling
- Safety talk
- Safety implementation work at coal washery and general maintenance work and shutdown work
Ensured safety standards and documented operations
Production & Quality Inspector
Vitesco Technologies (Continental), Pune
09.2020 - 03.2022
- Carried out component quality checks on production lines
- Assisted in audit preparation and resolved inspection issues
- Machine operating
- Line and material handling
- Production work
- Quality inspection
- Manage production and at line
Crane Operator & Maintenance Technician
Bothra Shipping, Paradip Port
03.2018 - 01.2020
- Crane maintenance and all operation activities of unloading coal from ship
- Performed servicing, inspections, and preventive maintenance
Education
Diploma - Mechanical Engineering
Gujarat Technological University
Surat, Gujarat 01.2018
10th Standard -
Little Flower Higher Secondary School
Kadodara Surat Gujarat 01.2015
Skills
🖥️🖱️💡🧠 Basic Skill & Software Skills
- ✅ Microsoft Excel – Shift reports, data analysis, downtime tracking
- ✅ Microsoft Word – Report writing, documentation, SOP creation
- ✅ SAP – Dispatch entry, CCR monitoring, shift activity logging, Production Report
- ✅ Communication – Team coordination, shift handovers, reporting
- 💡 CORE SKILLS & COMPETENCIES
- ✅ SAP System Proficiency – Dispatch Reporting, reporting & CCR operations
- ✅ PTW Compliance & Safety Standards – Strict adherence to permit-to-work safety procedures
- ✅ Plant Operations Management Shift Handling– Cement packing, Bulker loading & shift handling
- ✅ Production Supervision – Quality checks, process coordination & documentation
- ✅ Microsoft Word – Reporting, record keeping & documentation
- ✅ Microsoft Excel – Daily production reports, shift analysis & data tracking , wagon chart
- ✅ Preventive and Break down Maintenance
- ✅ Machine operating team handling, production line handling and Quality inspection and operations
Personal Details
Languages: English, Hindi, Marathi, Gujarati
Passport: Yes
Passport Number : Z5508757
Valid till : 2029
Willing to Relocate: Yes
Nationality: Indian
Hobbies
Cricket, Music, Web Design, SEO,App development
Trainings-:
🧾 Trainings & Certifications
• PTW (Permit to Work) Training – 2022
• Work at Height – Ultratech Safety Program
• Confined Space Entry – Ultratech cement
• Fire Fighting & Emergency Drill – Awarpur Cement Works, Continental, vitesco technology
Achivement
🏆 KEY ACHIVEMENT
- Reduced power consumption by 50% on the rotary packer by eliminating idle single loading points and optimizing multi-product shift planning.
- Handled daily cement dispatches of 12,000+ TPD with 98% accuracy ensuring timely loading across truck, wagon, and bulk dispatch operations.
- Implemented 5S practices across the packing plant and washery, improving efficiency, cleanliness, and workplace safety standards.
- Established safety protocols at the coal washery and packing plant rail loading area, reducing operational risk and ensuring PTW compliance.
- Successfully led shutdown and preventive maintenance planning, coordinating manpower, material planning, and daily reporting with zero safety violations.
Disclaimer
I hereby declaration that the above-mentioned details are true and correct to the best of my knowledge and belief. GULSHAN SINGH
Timeline
Packing Plant Shift Incharge
Ambuja Cement, MCW Upparwahi
02.2024 - 05.2025
Trainee Engineer – Packing Plant & Maintenance
Ultratech Cement Ltd, Awarpur Cement Works
05.2022 - 02.2024
Production & Quality Inspector
Vitesco Technologies (Continental), Pune
09.2020 - 03.2022
Crane Operator & Maintenance Technician
Bothra Shipping, Paradip Port
03.2018 - 01.2020
Diploma - Mechanical Engineering
Gujarat Technological University
10th Standard -
Little Flower Higher Secondary School
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