Gursharan Singh
PhagwaraKapurthala
Summary
Experienced Maintenance Manager with over 22 years in Plastic Injection Molding, Chemical Industry, and related fields. Proven expertise in machine breakdown resolution, preventive maintenance planning, and vendor development. Skilled in implementing methodologies like TPM (Total Productive Maintenance), Kaizen, 5S, Lean Manufacturing, and Poke Yoke to enhance operational efficiency. Well-versed in MTTR (Mean Time to Repair) and MTBF (Mean Time Between Failures) analysis, ensuring machine uptime and cost-effective maintenance strategies. Award-winning leader with a strong focus on process improvement and team management.
Overview
27
27
years of professional experience
1
1
Certification
Work History
Maintenance Coordinator
Industria Baluarte-Imex
Luanda
10.2023 - 10.2024
- Developed and implemented preventive maintenance schedules, reducing downtime and enhancing equipment reliability.
- Executed plant maintenance for injection molding, hopper loaders, robots, and various machinery.
- Resolved complex maintenance issues related to electrical, hydraulic, pneumatic, and mechanical systems.
- Managed budget planning, overseeing expenses for maintenance and energy-saving initiatives.
- Coordinated with external vendors to ensure timely delivery of quality services.
- Adhered to TPM, kaizen, and continuous improvement strategies to optimize processes.
- Conducted regular safety inspections to minimize accidents and ensure compliance with regulations.
- Prepared and presented reports on maintenance performance, highlighting key metrics and improvements.
Manager-Mechanical
Oriental Carbon & Chemicals Limited
10.2022 - 10.2023
- Creating and implementing maintenance procedures.
- Project Management.
- Excellent communication and interpersonal skills.
- TPM, Kaizen,5s, RCA, WHY WHY.
- Maintaining critical spares.
- Team Leadership.
- Technical Support.
- Able to work under pressure and handle multiple tasks simultaneously.
- Adherence to ISO Standards.
- Root Cause Analysis.
- Vendor Management.
- Training and Development.
- Professional with extensive experience in maintenance management within large manufacturing environments.
Head:-Projects & Maintenance
Mosil Lubricants Pvt Ltd
Mumbai
01.2018 - 03.2022
- Planned and executed preventive, predictive, and shutdown maintenance.
- Maintained critical spares and ensured proactive correction of abnormalities.
- Developed capital project justifications and managed cost-saving initiatives.
- Maintaining IMS documents Hazop study, PSSR, RCA, History cards.
- Working with safety Norms LOTO/Hot/Cold/height work permits with RELIABLE CARE certification.
- Preparing and maintaining cost expenses in align with budget for Capex, repairs and Maintenance.
Manager - Maintenance
Toyoda Gosei South India P.Ltd
04.2016 - 01.2018
- Managed overall plant maintenance, including Preventive, breakdowns, process optimization, brown field projects
- Ensured proper planning and execution of maintenance activities for plastic injection molding machines ranging from 50T to 3500 T along with utilities, paint shop.
- Implemented safety measures and compliance with legal requirements.
- Implimentation and monitoring of 5s,Kaizen,Poke yoke,TPM,MTTR MTBF,RCA, daily and monthly reports
Client Delivery Manager
Ask To Solve Management Services Pvt Ltd
10.2013 - 02.2016
- Develop and implement short and long-term plans to ensure the factory has the necessary resources to meet business objectives.
- Manage the company's technical support and manufacturing functions to achieve budgeted financial performance.
- Review daily plant performance to ensure adherence to the production plan.
- Oversee technical upgrades of the plant to enhance capacity and efficiency.
Deputy Manager - Maintenance
AG Industries Pvt.Ltd
Manesar
12.2012 - 09.2013
- Planning and execution of PM plans related to Injection molding machines range from 200T to 800 T-Servo, Hydraulic and all electrical along with paint shop and SPM.
- Projects related cost saving, retrofitting, process improvements.
Deputy Manager - Maintenance
Jayashree Polymers Pvt Ltd
Manesar
05.2012 - 11.2012
- Addressed technical issues and recommended solutions to resolve broken processes.
- Ensured preventive maintenance (PM) for rubber molding machines, Boilers, Tube cutting, SPM, Kneaders.
- Conducted Mean Time to Repair (MTTR) and Mean Time Between Failures (MTBF) analysis, implemented Kaizens, managed MIS, and provided in-house training for skill upgrades.
Assistant Manager - Maintenance
Toyoda Gosei India Pvt Ltd
06.2008 - 04.2012
- Addressed technical issues and recommended solutions to resolve broken processes.
- Ensured preventive maintenance (PM) for rubber molding machines, Boilers, Tube cutting, SPM, Kneaders.
- Conducted Mean Time to Repair (MTTR) and Mean Time Between Failures (MTBF) analysis, implemented Kaizens, managed MIS, and provided in-house training for skill upgrades.
Senior Engineer - Maintenance
Supreme Industries Limited
Khushkhera
02.2004 - 06.2008
- Ensured preventive and predictive maintenance and 5S implementation for injection molding machines (80T to 1300T).
- Completed check sheets and attended daily breakdowns.
- Managed critical spares, participated in quality circles, and implemented Kaizens.
Engineer (Production/Maintenance)
Malbros Plastics Pvt. Ltd
Punjab
02.2001 - 01.2004
- Ensured key performance indicators (KPIs) for production, yield, quality, customer complaints, cost, safety, and delivery met targets.
- Participated in startup projects and new facility development.
Engineer (Production/Maintenance)
Cantus Auto Industries Ltd
Punjab
09.1999 - 01.2001
- Ensured daily production completion as per planning.
- Planned and adhered to Preventive maintenance for Injection molding machines with range from 100T to 800T.
- Daily Check sheet filling and trouble shooting.
Engineer
Supreme Steel Arts
Punjab
11.1997 - 08.1999
- Prepared quality performance reports for centrifugal water pumps.
- Managed documentation, standard operating procedures (SOPs), work instructions (WIs), formats, and check sheets.
Education
10th Matriculation -
CBSE Board
10.2023
Diploma - Mechanical Engineering
PSBTE
Chandigarh01.1997
Skills
- Preventive maintenance
- Project management
- Budget management
- Vendor management
- Root cause analysis
- Continuous improvement
- Team leadership
- Technical support
- Decision-making
- Troubleshooting skills
- Teamwork
- Maintenance planning
Certification
- Certified Lean Six Sigma Green Belt, ISEL (ASQ Accredited), 2024
- Certified Lean Six Sigma Black Belt, ISEL (ASQ Accredited), 2024
- Certificate for Changing Mindset, 2016
- Participation in QCC as Mentor, 2017
Awards
- Best Kaizen Award, 2007
- Best Engineer, 2010
Languages
- English
- Hindi
- Japanese (Beginner)
- Portuguese (Beginner)
Personal Information
- Date of Birth: 09/10/76
- Gender: Male
- Nationality: Indian
- Marital Status: Married
Timeline
Maintenance Coordinator
Industria Baluarte-Imex
10.2023 - 10.2024
Manager-Mechanical
Oriental Carbon & Chemicals Limited
10.2022 - 10.2023
Head:-Projects & Maintenance
Mosil Lubricants Pvt Ltd
01.2018 - 03.2022
Manager - Maintenance
Toyoda Gosei South India P.Ltd
04.2016 - 01.2018
Client Delivery Manager
Ask To Solve Management Services Pvt Ltd
10.2013 - 02.2016
Deputy Manager - Maintenance
AG Industries Pvt.Ltd
12.2012 - 09.2013
Deputy Manager - Maintenance
Jayashree Polymers Pvt Ltd
05.2012 - 11.2012
Assistant Manager - Maintenance
Toyoda Gosei India Pvt Ltd
06.2008 - 04.2012
Senior Engineer - Maintenance
Supreme Industries Limited
02.2004 - 06.2008
Engineer (Production/Maintenance)
Malbros Plastics Pvt. Ltd
02.2001 - 01.2004
Engineer (Production/Maintenance)
Cantus Auto Industries Ltd
09.1999 - 01.2001
Engineer
Supreme Steel Arts
11.1997 - 08.1999
10th Matriculation -
CBSE Board
Diploma - Mechanical Engineering
PSBTE
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