Harikesh Ramnarayan Yadav
Mau,U.P.
Summary
To be a business leader in my life managing the large business empire; by doing and learning various manufacturing business functions over the period of my entire lifetime.
A born leader and manager with passion and zeal to make sure that targeted results achieved. A complete team player and a team leader who understands the power of collective force. Ensuring the continual development of minds of team members and surely leading them from the front. Enriched experience in running complete profit center as Quality manufacturing, Quality, IATF 16949 Systems. Now shouldering the responsibilities of AGM operation in a Pvt. Limited Organization.
Overview
17
17
years of professional experience
Work History
AGM Operation
Jayashree Polymer Export Pvt. Ltd.
Chakan, Pune
06.2019 - Current
- Joined as a Production Manager & promoted as a Sr. Production Manager & AGM Operation (Extruded hose production & molded parts)
- Introduced first time 50 bar bursting on low pressure hose.
- Introduced Rubber hose assy. With QFC connector & others.
- Achieving 18.00 Cr production value from 4.35 Cr./month.
- Set up time reduction by automation on extrusion.
- Manpower & cost saving through process optimization & automation.
- Started new Fuel hose manufacturing plant separately with management support.
- Stabilized new improved system to avoid mistakes in new plant.
- Started braided parts production with Hyundai customer.
- Started unwrapped silicone hose production with minor rejections.
- Cost saving 10 lac/m min. (Removed Toluene, unwanted process, unwanted work, movement etc.)
- Introduced recycling process (water, oils, bins, papers, boxes etc.), economizers on boilers etc.
- The Jayashree Group traces its roots back to 1984 when it began operations as a Rubber manufacturing company. Jayashree, realizing the immense opportunities in the global rubber components industry has been successful in expanding its operations into multiple locations & multi-products over a period of time. It has established itself as one of the leading automotive rubber components supplier in the country.
- Responsible for overall production & quality of the product, process.
- Planning, scheduling, execution and handover of new product.
- Facing system audits and customer audits for system compliance.
- Vendor development for finishing work, manufacturing jigs, fixtures & tooling.
- Smooth Production of new BS6 parts (130 approx. new parts)
Production & Hose Dvlp. Manager
Mask polymer Pvt. Ltd.
Talegaon Dabhade
12.2017 - 06.2019
- Introducing rubber hose manufacturing process.
- Introducing new close type beading on extrusion for Kala Genset & Royal Enfield.
- 22 new parts produce of TML CVBU & 03 part of Bajaj within six month.
- Production increase 70 lac. to 2.18 cr./ month.
- Introduce New IBR boiler 1ton for rubber hoses development.
- Introduce new design of mandrill with pokayoke.
- Introduce piece rate to reduce the manpower cost & per man monitoring.
- Introduce molded product manufacturing through extrusion.
- Mask Polymer Private Limited is a Private incorporated on 18 November 1997. Mask Polymer Pvt. Ltd. is listed in Trade India's list of verified sellers offering supreme quality of Damper, BELLOWS, O-RINGS etc. Buy PTFE Products in bulk from Mask for the best quality products and service.
- Production Planning & control of Molded parts & extrusion parts.
- Raw material planning with maintaining MS Ratio.
- Plant level inventory control through the WIP control.
- Achieving sale target of each day and month.
- Responsible for overall production & quality of the product, process.
- Planning, scheduling, execution and review of new product development.
- Vendor development for manufacturing jigs, fixtures & tooling.
- Development of in-house process, line balancing.
Dy. Manager
IAI industries Ltd.
Chakan, Pune
02.2014 - 12.2017
- Mahindra & Mahindra supplier evaluation standard compliance in daily work routine.
- End cutting rejection reduced (through multi mandrills) by 13.0 % to 9.0 %.
- Setup change over time reduction by production planning.
- Process validation & control by process study.
- 06 new part production of Mahindra & 08 part of John Deere within a month.
- Production increase 65 lac to 1.25 cr./ month.
- Introducing safety pokayoke on vulcaniser & knitting machine.
- Introducing new design of mandrill stand for maximum load on per heat.
- Over the last 38 years IAIL has emerged as one of the leading manufacturer in automotive tubes & Hoses in ready to fit condition. The product range of the company primarily comprises of Fuel and Fuel Return Lines, Brake Tubes, Fuel Injection Pipes for Automotive and locomotive Applications, Hoses for Brake and Hydraulic Systems Structural Automotive Fabricated Tubes.
- Production Planning & control of molded & extruded parts.
- Raw material planning based on schedule.
- PPAP run online during new part development.
- Achieving sale target of each day and month.
- Responsible for overall production & quality of the product, process.
- Planning, scheduling, execution and review of new product development.
- Facing system audits and customer audits for system compliance.
- Vendor development for manufacturing jigs, fixtures & tooling.
- Development of in-house process, line balancing.
Asst. Manager
Jayashree Polymer Pvt. Ltd.
Chinchwad / Chakan
06.2013 - 02.2014
- Introducing first time online Silicon hose for Jaguar customer in Jayashree polymer.
- Introducing first time online intercooler hoses for Mahindra customer in Jayashree polymer.
- Introducing five layer hose of Renault Nissan customer.
- Achieving 1% rejection on Silicon line.
- Set up time reduction by 20 %.
- Manpower & cost saving through process optimization.
- New Assy. Line setup with all resources planning for Mahindra customer.
- The Jayashree Group traces its roots back to 1984 when it began operations as a Rubber manufacturing company. Jayashree, realizing the immense opportunities in the global rubber components industry has been successful in expanding its operations into multiple locations & multi-products over a period of time. It has established itself as one of the leading automotive rubber components supplier in the country.
- Achieving sale target of each day and month.
- Responsible for overall production & quality of the product, process.
- Planning, scheduling, execution and review of new product development.
- Facing system audits and customer audits for system compliance.
- Vendor development for manufacturing jigs, fixtures & tooling.
- Development of In house process, line balancing.
Production Incharge
Imperial Auto Industries Ltd.
Pune
12.2009 - 05.2013
- Joined as a Production Supervisor & promote as a Production Incharge.
- TS 16949 adoption as a daily working system.
- 24 Kaizens implementation.
- Raw Rubber rejection from 16.46 % to 7.87 %.
- End cut rejection decreased from 15% to 7.80%.
- Production 18 new parts in 7 months.
- Set up time reduction by 35 %.
- Equipment utilization increased from 44.6 % to 78.4 %.
- Over the last 38 years IAIL has emerged as one of the leading manufacturer in automotive tubes & Hoses in ready to fit condition. The product range of the company primarily comprises of Fuel and Fuel Return Lines, Brake Tubes, Fuel Injection Pipes for Automotive and locomotive Applications, Hoses for Brake and Hydraulic Systems Structural Automotive Fabricated Tubes. Major part of IAI’s production caters, to the requirement of original equipment manufacturers in the field of Automotive Sector, Tractor Industry, Oil Engine Manufacturer, and Earth Moving Machines Manufacturers.
- Daily Production Planning & control, scheduling, execution and review of new product development.
- Daily quality review of receipt, In process and customer rejection; analysis; Improvement plans through Kaizens.
- Responsible for overall production & quality of the product, process.
- Analysis, 6W2H Root causes analysis etc.
- Facing system audits and customer audits for system compliance.
- Taking corrective actions on the basis of customer feedback and ensure its effectiveness.
- Housekeeping and discipline in the department & 1S, 2S implementation.
- Kaizen / Improvement, Defining, Monitoring & Implementing Continual Improvement Projects.
- Adherence to daily On-Job-Training to the workmen.
- Daily autonomous and preventive maintenance plan review.
- Control various load factors to assure maximum usage of available capacity taking into account available tools, labor and equipment.
- Production Support & Handling Production Complaints related to Jig/fixtures & operation cycle time.
- Engineering documentation of drawings and specifications.
- Manufacturing planning of final Dispatch.
- Vendor development for manufacturing jigs, fixtures & tooling.
- Documentation of ISO-9001-2000 and TS-16949-2009.
Trainee Engineer
Tata Motors ltd.
Pune
06.2009 - 12.2009
- Learning of basic manufacturing process.
- Learning of various planning tools for production management.
- Learning of various inspection tools and methods.
- Learning of systems.
- Learning daily operators training.
- Learning customer problem solving through Kaizen.
- Learning 7QC tools, OEE , Pokayoke in daily working.
Education
M.B.A - Operation Management
Gautam Buddha Technical University
01.2011
B. Tech - Mechanical Engineering
Gautam Buddha Technical university
01.2009
Diploma In Computer Application - tally 5.4,7.2 & HTML
Unicom Computer
01.2006
Intermediate - undefined
Muslim Inter Collage
01.2005
High School - Science, Math, English
Munni Devi Sarswati Vidya Mandir
01.2004
Skills
- Production planning
- Plan adherence
- Lean manufacturing
- Tool management
- Time management
- Line balancing
- Supplier Audit
- Process Quality Control
- Customer Handling
- Project Management
- Leadership
- Customer interactions
- Poka-Yoke
- Kaizens
- MRM Presentations
- Rubber molding
- Rubber hose single screw extrusion
- Twin screw extrusion
- Beadings
- Granules
- Low pressure hose assembly
- High pressure hose assembly
- Hydraulic hose assembly
- NPD
- New product development
- Vacuum forming
- Nylon tube forming
- Plastic forming
- New business development
- Profitable production
- Manufacturing operation
- Process optimization
- Integration
- Economical
Personal Information
- Father's Name: Late Shri. Ramnarayan Yadav
- Date of Birth: 1988-01-01
- Nationality: Indian
- Marital Status: Married
Introduction
A born leader and manager with passion and zeal to make sure that targeted results achieved. A complete team player and a team leader who understands the power of collective force. Ensuring the continual development of minds of team members and surely leading them from the front. Enriched experience in running complete profit center as Quality manufacturing, Quality, IATF 16949 Systems. Now shouldering the responsibilities of AGM operation in a Pvt. Limited Organization.
Areas Of Ability
- Production planning
- Plan adherence
- Lean manufacturing (MUDA, MURI, MURA)
- Tool management
- Time management & line balancing
- Supplier Audit
- Process Quality Control
- Customer Handling
- Project Management
- Leadership
- Customer interactions
- Poka-Yoke / Kaizens
- MRM Presentations
Areas Of Technical Exposure
- Rubber molding (Rubber & Rubber to Metal)
- Rubber hose single screw extrusion & Twin screw extrusion beadings, granules (various plastics)
- Low & high pressure hose assy., hydraulic hose assy. & other assy.
- NPD (New product development) of vacuum forming, nylon tube forming, and plastic forming products
- New business development
- Profitable production & manufacturing operation
- Skill in process optimization, integration & make it economical
Extra Activities And Achievements
- Participated in Student Welfare Organization G.K. Quiz Competition Organized by Dist. Mau (All Collages), Forth Position in Dist. Mau
- Participated in High School Sports Competition Organized by Akhil Bhartiya Khelkud Dist. Level Competition In Ballia participate as Collage Sports Leader
- Participate in National Industrial Development training, Mau
- Qualified internal auditor of IATF 16949
Hobbies and Interests
- Science Books
- Music
- Cricket
Timeline
AGM Operation
Jayashree Polymer Export Pvt. Ltd.
06.2019 - Current
Production & Hose Dvlp. Manager
Mask polymer Pvt. Ltd.
12.2017 - 06.2019
Dy. Manager
IAI industries Ltd.
02.2014 - 12.2017
Asst. Manager
Jayashree Polymer Pvt. Ltd.
06.2013 - 02.2014
Production Incharge
Imperial Auto Industries Ltd.
12.2009 - 05.2013
Trainee Engineer
Tata Motors ltd.
06.2009 - 12.2009
M.B.A - Operation Management
Gautam Buddha Technical University
B. Tech - Mechanical Engineering
Gautam Buddha Technical university
Diploma In Computer Application - tally 5.4,7.2 & HTML
Unicom Computer
Intermediate - undefined
Muslim Inter Collage
High School - Science, Math, English
Munni Devi Sarswati Vidya Mandir