Summary
Overview
Work History
Education
Skills
Professional Highlights
Keyprojectshandled
Trainingsattended
Costtocompany - Currentctc
Alternativemobile
Visavalidity
Disclaimer
Personal Information
Timeline
Generic

HARIPRASAD THUMMA

CHEMICAL ENGINEER
Paradip

Summary

To be part of a company where the atmosphere infuses innovation and my education, experience and skills grow continuously and will contribute to individual and organizational success. Seeking challenging, full time, middle managerial assignment in process simulation, technical support in Refinery & Petrochemical industries.

Responsible for Production, Energy optimization, product quality monitoring and troubleshooting of Ethylene Oxide Ethylene Glycol(EOEG), Ethylene Recovery Unit(ERU), Diesel Hydro treating unit (DHDT) and Atmosphere and Vacuum unit (AVU). and providing technical support in M&I Shutdown Management, Process control, Process optimization and Standard operating procedures (SOP), Operating/Training Manuals & Emergency Handling procedures and Audit Documentation. Involved in the Pre-commissioning, Catalyst loading and commissioning activities of Scientific Design technology EO/EG plant and Diesel Hydro treating unit (DHDT). Worked with Reliance Industries Limited as Manager- Production (Shift In-Charge, Process Control and Operations). Responsible for production, Energy optimization, product quality monitoring and troubleshooting of Ethylene Oxide Ethylene Glycol and providing technical support in Process control, Process Simulation and P&ID updating of Ethylene oxide, Ethylene glycol plant. Team member of continual improvement programs like Kaizen, Six sigma and HAZOP study. Experience in Emergency shut down and Startup of Ethylene Oxide Ethylene Glycol Plant. Working Knowledge of ERP SAP and MS office. Good knowledge of Advance process control, Process planning, Job Safety Analysis and Risk analysis. Working Experience of Shell technology and Scientific Design technologies for EO/EG plant. Made Flushing package and have well knowledge of Solo and load run procedure, commissioning of Heat exchangers, Compressors, Pumps, Columns and Pressure vessels. Involved in the compiling of several Standard operating procedures, Emergency procedures. Having Good Knowledge of PFDs and P&IDs. A team player with strong communication, analytical, logical and problem-solving skills. Monitor operational performance against the agreed timescales and implement corrective action.

Overview

19
19
years of professional experience
7
7
years of post-secondary education

Work History

Senior Production Manager (Operations Specialist)

Indian Oil Corporation Limited
Paradip
04.2024 - Current
  • Company Overview: I am currently working as a Senior Production Manager (Operations Specialist) Atmosphere and Vacuum unit (AVU) designed to process 15 million Metric Ton per Annum (MMTPA) Crude feed stocks
  • Optimized inventory management strategies by closely monitoring supply chain activities, reducing carrying costs without compromising availability of critical components or materials needed for production operations.
  • Championed continuous improvement initiatives that contributed to enhanced efficiency levels over time.

Production Manager (Operations Specialist/ Pre commissioning/Commissioning/ Start up /Shutdown/ Steady state operation)

Indian Oil Corporation Limited
04.2021 - 04.2024
  • Involved in pre-commissioning and commissioning of 180 KTA ERU and 332 KTA MEG plants and stabilization of operations as a team lead.
  • Mentored junior staff members on best practices in production management, cultivating a skilled workforce capable of tackling complex challenges headon.
  • Reviewed work for quality and compliance with company standards and design specifications.
  • Implemented safety protocols that drastically reduced workplace accidents and ensured compliance with regulations.

Production Manager (Operations Specialist)

Indian Oil Corporation Limited
Paradip
04.2017 - 04.2021
  • Managed internal operational standards and productivity targets.
  • Standardized production procedures, job roles, and quality assurance guidelines.
  • Increased overall productivity by identifying bottlenecks in the production process and proposing effective solutions.
  • Conducted root cause analysis on production issues, devising corrective actions to prevent recurrence.

Assistant Manager (DCS/Pre Commissioning/Commissioning/ Start up /Shutdown/ Steady State Operation/APC Implementation and Operation/ Emergency Handling/ Troubleshooting/Field Specialist)

Indian Oil Corporation Limited
Panipat
12.2008 - 04.2017

Pre commissioning/Commissioning/ Start up /Shutdown/ Steady state operation/DCS/APC implementation and operation/ Emergency handling/ troubleshooting/Field Specialist) in the Mono Ethylene glycol plant (MEG) Design unit capacity 300 KTA with Technology by Scientific Design (USA) since Dec 2008 to April 2017.

Manager Process (DCS/APC Operation/Field Specialist)

Reliance Industries Limited
Surat Hazira
07.2006 - 12.2008

Worked as a Manager Process (DCS/APC operation/Field Specialist) from Jul 2006 to Dec 2008 in Mono Ethylene glycol plant (MEG) with Shell Global (Netherlands) in Production and Operations.

Production Engineer

Vasant Chemicals Limited
Hyderabad
11.2005 - 07.2006

Worked as a Production Engineer in Specialty Chemicals Manufacturing. From Nov 2005 to Jul 2006.

Education

B.Tech. - Chemical Engineering

D.V.R.College of Engg & Technology
Hyderabad Telanagana India
01.2002 - 01.2005

D.CH.E. -

J.N.Govt.Polytechnic
Hyderabad Telanagana India
01.1998 - 01.2001

High school -

Z.P.High.School
Warangal Telangana India
01.1997 - 01.1998

Skills

  • Trouble shooting

  • Technical support

  • Plant operations

  • Reviewing PFD

  • Reviewing P&IDs

  • Hands on experience with ABB DCS

  • Hands on experience with Yokogawa CS3000 DCS

  • Hands on experience with Honeywell DCS

  • Proficient in MS Office

  • ERP SAP system

  • Working knowledge of Exaquantum

  • Working knowledge of Uniformance

  • Strong verbal communication

  • Strong written communication

  • Logical reasoning

Professional Highlights

  • Indian Oil Corporation Limited, Senior Production Manager (Operations Specialist), Atmosphere and Vacuum unit (AVU), Designed to process 15 million Metric Ton per Annum (MMTPA) Crude feed stocks. AVU is the first process unit in the process of upgrading crude to valuable products., 04/01/24, Present
  • Indian Oil Corporation Limited, Production Manager (Operations Specialist), Integrated Petrochemical Complex Ethylene Recovery unit (ERU), Design unit capacity 180 KTPA Technology by Lummus (USA) and Mono Ethylene glycol plant (MEG) Design unit capacity 332 KTPA with Technology by Scientific Design (USA)., 04/01/21, 04/01/24
  • Indian Oil Corporation Limited, Production Manager (Operations Specialist), Diesel Hydro treating unit (DHDT), Design unit capacity 5.2 MMTPA Technology by Shell Global (Netherlands)., 04/01/17, 04/01/21
  • Indian Oil Corporation Limited, Assistant Manager (DCS/Pre commissioning/Commissioning/ Start up /Shutdown/ Steady state operation/APC implementation and operation/ Emergency handling/ troubleshooting/Field Specialist), Mono Ethylene glycol plant (MEG), Design unit capacity 300 KTA with Technology by Scientific Design (USA)., 12/01/08, 04/01/17
  • Reliance Industries Limited, Manager Process (DCS/APC operation/Field Specialist), Mono Ethylene glycol plant (MEG), Worked with Shell Global (Netherlands) in Production and Operations., 07/01/06, 12/01/08
  • Vasant Chemicals Limited, Production Engineer, Specialty Chemicals Manufacturing., 11/01/05, 07/01/06

Keyprojectshandled

  • Involved in the Pre-commissioning and commissioning of EO/EG plant at IOCL, Panipat and EO/EG and ERU plant at IOCL Paradip.
  • Involved in the Pre-commissioning and commissioning of DHDT plant at IOCL, Paradip.
  • Involved in implementation of Advanced Process Control (APC) in EOEG plant operation by Distributed control system and handling emergencies successfully.
  • Interlock checking of EOEG plant. Involved in shutdown & start up activities of EO/EG plant.
  • Involved in shutdown (M&I) & start up activities of DHDT plant.

Trainingsattended

  • Attended Licensor Training 'Scientific Design'.
  • Attended one week training for Yokogawa India Limited for Centum-3000 engineering, fundamentals and design, loop configuration, logic and sequence block building.
  • Attended two day training at RIL for Six-Sigma awareness & TPM.
  • Attended two day training at RIL for HAZOP study.
  • Attended Seven days training on Effective Supervision.
  • Attended Five days training on Hydro processing Workshop.
  • Attended 2 days training on Process Safety Management workshop.

Costtocompany - Currentctc

Rs. 3,600,000 Per Annum (41523.76 USD per Annum)

Alternativemobile

+918328922489

Visavalidity

09/08/32

Disclaimer

I consider myself familiar with Chemical Engineering aspects. I am also confident of my ability to work in a team. I hereby declare that the information furnished above is true to the best of my knowledge.

Personal Information

  • Passport Number: S1101188
  • Father's Name: Agaiah Thumma
  • Date of Birth: 07/06/83
  • Gender: Male
  • Marital Status: Married

Timeline

Senior Production Manager (Operations Specialist)

Indian Oil Corporation Limited
04.2024 - Current

Production Manager (Operations Specialist/ Pre commissioning/Commissioning/ Start up /Shutdown/ Steady state operation)

Indian Oil Corporation Limited
04.2021 - 04.2024

Production Manager (Operations Specialist)

Indian Oil Corporation Limited
04.2017 - 04.2021

Assistant Manager (DCS/Pre Commissioning/Commissioning/ Start up /Shutdown/ Steady State Operation/APC Implementation and Operation/ Emergency Handling/ Troubleshooting/Field Specialist)

Indian Oil Corporation Limited
12.2008 - 04.2017

Manager Process (DCS/APC Operation/Field Specialist)

Reliance Industries Limited
07.2006 - 12.2008

Production Engineer

Vasant Chemicals Limited
11.2005 - 07.2006

B.Tech. - Chemical Engineering

D.V.R.College of Engg & Technology
01.2002 - 01.2005

D.CH.E. -

J.N.Govt.Polytechnic
01.1998 - 01.2001

High school -

Z.P.High.School
01.1997 - 01.1998
HARIPRASAD THUMMACHEMICAL ENGINEER