Summary
Overview
Work History
Education
Skills
Affiliations
DECLARATION:
Timeline
Generic
Harish Balaji P

Harish Balaji P

Chennai

Summary

TBR Tyre Technology specialist with over 11 years of hands-on experience in New Product Industrialization, process optimization, and defect analysis. Proven track record in improving tire performance, reducing scrap, and leading cross-functional teams to deliver high-quality, cost-effective solutions. Skilled in tire engineering, tooling, SOP development, and APQP methodologies.

Overview

12
12
years of professional experience

Work History

Assistant Manager -TBR Technical

JK Tyres
Chennai
01.2022 - Current
  • Evaluated design inputs and calculated to establish green specifications for new products.
  • Executed development of green specifications while optimizing processes to resolve defects.
  • Conducted product validations ensuring strict adherence to project timelines.
  • Maintained compliance with Gate and Product release processes throughout projects.
  • Developed new process systems and established SOPs, integrating requirements into SAP.
  • Applied expertise in APQP, PPAP, SPC, MSA, DFMEA, PFMEA, and Control Plan methodologies.
  • Prepared physical test reports and conducted thorough analyses for quality assurance.
  • Managed BOM creation and Internet of Things (IoT) integration effectively.

Assistant Manager - Process Technology - OHT

Yokohama OHT
Tirunelveli
10.2021 - 01.2022
  • Daily monitoring of cured tire scrap and visual yield improvement projects.
  • Troubleshooting, process improvements, and plant efficiency improvement projects.

Executive, NPI & Process Technology-TBR Plant

Apollo Tyres
Chennai
05.2017 - 10.2021
  • Oversaw TBR tire building process to minimize budgeted cured tire scrap through targeted improvements.
  • Industrialized new tire building machines to enhance operational efficiency.
  • Designed component profiles according to specifications from design team.
  • Reviewed cut section analyses during pilot trials, facilitating iterative planning.
  • Monitored cured tire and green tire virgin scrap daily, driving improvement actions.
  • Tracked NPI sizes including scrap, visual yield, runout, and balancing yields to optimize performance.
  • Collaborated with product development team on material change trials to support innovation.
  • Controlled overall building process recipes to ensure consistency and quality.

Team Member Trainee

Apollo Tyres
Chennai
08.2013 - 04.2017
  • Oversaw mould shop operations for passenger car radial and truck bus radial tires.
  • Managed receipt, inspection, preparation, maintenance, modification, and repair of new molds.
  • Ensured timely delivery of molds to PCR and TBR curing processes.
  • Executed inventory management for incoming and transferred molds and associated toolings.
  • Coordinated with suppliers and R&D to facilitate prompt mold delivery to plant.
  • Procured tools efficiently for mold maintenance tasks.

Education

B.Tech - Mechanical Engineering

B.S Abdur Rahuman University
Chennai
05-2018

DME - Mechanical Engineering

The Salem Polytechnic College
Salem
05-2013

Secondary School Education -

Vasavi Higher Secondary School
Salem
05-2010

Skills

  • Process optimization
  • Team collaboration
  • Process improvement
  • Product validation
  • Project management
  • Technical troubleshooting
  • Effective communication
  • Time management
  • Value engineering
  • Change management
  • Technical documentation
  • Team building
  • Performance tracking and evaluation

Affiliations

  • Successful Industrialization of New Tire Series: Led the industrialization and market launch of the low RRc 295/90R20 & 275/90R20 XF series and developed key models, including the 295/80R22.5 XM & Xe Series and 11.00R20 EV tire.
  • Scrap and Waste Reduction:
    Reduced filed return claims from 1.1% to 0.8%.
    Decreased TBR cured tire scrap due to blowouts from 0.15% to 0.07%.
    Minimizing green tire scrap from tread stitching issues from 0.4% to 0.015%.
    Reduced Rimstrip open defects and scrap through profile modification and standardization of the PA overlap roller.
  • Process Optimization & Yield Improvement:
    Improved radial runout yield from 96% to 98%.
    Contributed to the reduction of the TBR cure cycle time by 2-3 minutes, enhancing productivity.
  • Capacity Expansion: Played a key role in doubling TBR radial tire production capacity at Apollo Tyres' Chennai facility, increasing daily output from 6,000 to 12,000 tires.
  • Innovation in Curing Technology: Spearheaded the implementation of a modified steam chamber container bottom plate, reducing TBR cure cycle time and improving overall efficiency.
  • Component Standardization: Led efforts to standardize complex components, significantly reducing production complexity and improving consistency across processes.

DECLARATION:

I hereby declare that the information furnished above is true and correct to the best of my belief and knowledge

Place : Chennai.                                                                     

Date :                                                                      Harish Balaji.P                                                                                                                            

                                                                                                                                                                                                                 

Timeline

Assistant Manager -TBR Technical

JK Tyres
01.2022 - Current

Assistant Manager - Process Technology - OHT

Yokohama OHT
10.2021 - 01.2022

Executive, NPI & Process Technology-TBR Plant

Apollo Tyres
05.2017 - 10.2021

Team Member Trainee

Apollo Tyres
08.2013 - 04.2017

B.Tech - Mechanical Engineering

B.S Abdur Rahuman University

DME - Mechanical Engineering

The Salem Polytechnic College

Secondary School Education -

Vasavi Higher Secondary School
Harish Balaji P