Meticulous Senior Process Engineer offering 9 years of successful industry experience to add value to the team. Advanced knowledge of continuous improvement, expense management, and process evaluation.
Hi, I’m
Harish Murali
Senior Process Engineer
Chennai
Summary
Overview
8
years of professional experience
6
years of post-secondary education
4
Certificates
4
Languages
Work History
TPI COMPOSITES
Senior Process Engineer
08.2019 - Current
Job overview
- Spearheaded the definition and development of the blade manufacturing process flow for V150 Vestas blades, aligning with customer needs and adhering to EHS design specifications
- Developed and maintained comprehensive documentation, including Bill of Materials (BOM), Process Flow Diagrams (PFD), Process Failure Modes and Effects Analysis (PFMEA), and Work Instructions for manufacturing the V150 Vestas blade
- Effectively managed Engineering Change Requests (ECRs), ensuring timely resolution and controlled implementation in line with V150 Vestas blade requirements
- Played a key role in cross-functional teams (CFT) for process optimization, Root Cause Corrective Action (RCCA), and localization of materials, contributing to flawless tech transfer execution
- Led the validation process for Critical-to-Quality (CTQs), captured lessons learned, and identified BOM items essential for production of V150 Vestas blades
- Prepared, evaluated, and implemented methods, processes, and techniques to enhance blade performance, reliability, and maintainability
- Successfully handled Customer process audits for Vestas V150 blade, ensuring compliance with quality and industry standards.
- Led Six Sigma projects to streamline processes.
- Reviewed processes, identifying areas requiring improvement.
- Conducted root cause analysis to identify, prioritize and eliminate process losses.
- Created series of process optimizations to reduce production errors and increase quality.
- Modified production processes to reduce non-conforming material occurrences.
- Increased product yield by implementing improved processes.
- Optimized processes to reduce cost and increase efficiency.
- Developed and launched new product line.
SIEMENS GAMESA RENEWABLE ENERGY
Quality Engineer
08.2019 - 01.2022
Job overview
- Inline process inspection in shell area
- GEMBA observation for the defects on the shop floor
- Root cause analysis and CAPA for all defects NCR
- To collect the defect history data and to make a report with trend analysis about each mould status / NCR's and reduction of defect occurrence
- Representing quality issues with analytical Data and reports to manufacturing quality teams
- To follow up the quality level of the product, CTQ, Tg, FWF testing
- To systematically follow defined systems & procedures, protocol, Work instructions, checklists for process and product compliances
- Leading - 8D analysis for the top three defects of the shell area
- Leading two QIT projects for every quarter
- Conducting monthly quality audits on the shop floor -adherence part of documents (QAP, WI, Inspection record) and responsible for audit NC point closure
- Exposure in TQM audit and implementation on the shop floor
- Inspection of the incoming raw materials as per test certificate verification and clearance of the raw materials within time specification
- Knowledge in Windchill PLM software and circulating latest revised drawings and documents
- To defecting non conformalities details, creating NC cost & SAP closure, 8D linkage in Altair software
- Development of SOP, QAP, QCPC
- To analysis risk assessment of machines available on the shop floor and QC lab
- To work with Prototype SG 122 2.5MW, SG145 4.5MW team upfront on lessons learned from previous systems to drive defect prevention
- Also, working with cross-functional team on the closure of quality issues found in manufacturing NC.
LEITWIND SHRIRAM MFG LTD
Quality Engineer
07.2015 - 08.2019
Job overview
- Joined as GRADUATE ENGINEER TRAINEE in Quality department LEITWIND SHRIRAM MFG LTD, GUMMUDIPOONDI, from July -2015 to June 2017
- After success in my training, promoted as QUALITY ENGINEER in Rotor Blade Department from July- 2016
- Doing both incoming inspections along with calibration and intactness activities and lab tests such as gel time, density, peak exotherm, viscosity, glass resin ratio, Moisture content and Loss of Ignition for Glass fabric by using muffle furnace and hot air oven, Glass transition temperature(Tg) testing for FRP by using Differential scanning calorimeter.
Education
R.M.K. College of Engineering And TechnologyChennai
B.E. - Mechanical Engineering
01.2011 - 05.2015
University Overview
Percentage: 7.00(CGPA)
Vellammal Matriculation. Higher Sec School, PanchettiPonneri,Chennai
HSC
05.2010 - 05.2011
University Overview
Percentage: 80.9%
Vellammal Matriculation. Higher Sec School, PanchettiPonneri, Chennai
SSLC
05.2008 - 05.2009
University Overview
Percentage: 83.2%
Skills
Cost Reduction
Certification
NDT LEVEL 2 certified by ASNT
Accomplishments
Accomplishments
- Best KAIZEN award for the elimination of Fibre-rich Laminate top defect on balsa region in Suction Shell
- Best newcomer performance award in the quality department
Timeline
Senior Process Engineer
TPI COMPOSITES
08.2019 - Current
Quality Engineer
SIEMENS GAMESA RENEWABLE ENERGY
08.2019 - 01.2022
Quality Engineer
LEITWIND SHRIRAM MFG LTD
07.2015 - 08.2019
R.M.K. College of Engineering And Technology
B.E. - Mechanical Engineering
01.2011 - 05.2015
Vellammal Matriculation. Higher Sec School, Panchetti
HSC
05.2010 - 05.2011
Vellammal Matriculation. Higher Sec School, Panchetti
SSLC
05.2008 - 05.2009
Job Experience Details
Job Experience Details
- TPI COMPOSITES, Chennai, Tamil Nadu, Senior Process Engineer, 01/2022, Present, Spearheaded the definition and development of the blade manufacturing process flow for V150 Vestas blades, aligning with customer needs and adhering to EHS design specifications., Developed and maintained comprehensive documentation, including Bill of Materials (BOM), Process Flow Diagrams (PFD), Process Failure Modes and Effects Analysis (PFMEA), and Work Instructions for manufacturing the V150 Vestas blade., Effectively managed Engineering Change Requests (ECRs), ensuring timely resolution and controlled implementation in line with V150 Vestas blade requirements., Played a key role in cross-functional teams (CFT) for process optimization, Root Cause Corrective Action (RCCA), and localization of materials, contributing to flawless tech transfer execution., Led the validation process for Critical-to-Quality (CTQs), captured lessons learned, and identified BOM items essential for production of V150 Vestas blades., Prepared, evaluated, and implemented methods, processes, and techniques to enhance blade performance, reliability, and maintainability., Successfully handled Customer process audits for Vestas V150 blade, ensuring compliance with quality and industry standards., Blade Manufacturing Process Optimization, Engineering Change Management, Cross-Functional Team Collaboration, Documentation and Quality Control, Root Cause Corrective Action (RCCA) & 8D analysis, Process Validation and Continuous Improvement, Customer Audit Handling, Six Sigma Black Belt, QMS 9001:2015
- SIEMENS GAMESA RENEWABLE ENERGY, Nellore, Process Engineer, 08/2019, 01/2022, Inline process inspection in shell area., GEMBA observation for the defects on the shop floor., Root cause analysis and CAPA for all defects NCR., To collect the defect history data and to make a report with trend analysis about each mould status / NCR's and reduction of defect occurrence., Representing quality issues with analytical Data and reports to manufacturing quality teams., To follow up the quality level of the product, CTQ, Tg, FWF testing., To systematically follow defined systems & procedures, protocol, Work instructions, checklists for process and product compliances., Leading - 8D analysis for the top three defects of the shell area., Leading two QIT projects for every quarter., Conducting monthly quality audits on the shop floor -adherence part of documents (QAP, WI, Inspectionrecord) and responsible for audit NC point closure., Exposure in TQM audit and implementation on the shop floor., Inspection of the incoming raw materials as per test certificate verification and clearance of the raw materials within time specification., Knowledge in Windchill PLM software and circulating latest revised drawings and documents., To defecting non-Conformality details, creating NC cost & SAP closure, 8D linkage in Altair software., Development of SOP, QAP, QCPC., To analysis risk assessment of machines available on the shop floor and QC lab., To work with Prototype SG 122 2.5MW, SG145 4.5MW team upfront on lessons learned from previous systems to drive defect prevention. Also, working with cross-functional team on the closure of quality issues found in manufacturing NC.
- LEITWIND SHRIRAM MFG LTD, Gummudipoondi, Quality Engineer, 07/2015, 08/2019, Doing both incoming inspections along with calibration and intactness activities and lab tests such as gel time, density, peak exotherm, viscosity, glass resin ratio, Moisture content and Loss of Ignition for Glass fabric by using muffle furnace and hot air oven, Glass transition temperature(Tg) testing for FRP by using Differential scanning calorimeter.
Personal Information
Personal Information
- Date of Birth: 06/13/94
- Gender: Male
- Nationality: Indian
- Marital Status: Married
Disclaimer
Disclaimer
I hereby declare that all the information stated above is true and correct to the best of my knowledge.Personal Information
Personal Information
- Date of Birth: 06/13/94
- Gender: Male
- Nationality: Indian
- Marital Status: Married
Disclaimer
Disclaimer
I hereby declare that all the information stated above is true and correct to the best of my knowledge.Similar Profiles
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