Dynamic Deputy Manager of Manufacturing Engineering at Creative Manufacturing Solution India Pvt. Ltd., adept at enhancing team efficiency through innovative process improvements and strategic initiatives. Skilled in operations management and problem-solving, I successfully identified performance gaps, driving significant cost savings while fostering collaboration across teams to achieve corporate goals.
Overview
17
17
years of professional experience
4
4
years of post-secondary education
3
3
Languages
Work History
Deputy Manager of Manufacturing Engineering
Creative Manufacturing Solution India Pvt. Ltd.
Banda
07.2021 - Current
Ensure regular updates and validation of PBOM (Production Bill of Materials), including the management and communication of changes with internal teams.
Implement ECN (Engineering Change Note) processes, ensuring effective interaction with functional teams and CIPL (Caterpillar India Pvt Ltd).
Manage PCN (Process Change Note) updates within the system and facilitate reporting in the PCN module.
Lead CPPD (Customer/Product/Process Development) meetings and ensure smooth trial implementations related to PCN.
Conduct PCN meetings with CIPL to review trial results and communicate updates effectively.
Prepare and communicate Objectives data reports to top management, ensuring clarity and alignment with business goals.
Prepare and share RCCA (Root Cause Corrective Action) reports with internal teams for continuous improvement.
Maintain and update SWES (Standard Work Element Sheet), PFMEA (Process Failure Mode Effects Analysis), and Control Plans, collaborating with CIPL for updates.
Coordinate audits related to tools, fixtures, belts, slings, and tackles, ensuring timely execution and communication of results to CIPL and internal teams.
Ensure validation of tools and fixtures as per the defined plan, maintaining all related documentation and reports.
Work with internal teams and external service providers to identify and validate tool and fixture requirements for operations.
Communicate procurement requirements to the purchasing team and oversee timely procurement and validation of tools.
Conduct process time studies, update relevant data, and ensure ongoing process improvements.
Maintain the list of tools, fixtures, belts, slings, and tackles, and ensure accurate tracking and updates in the system.
Create and communicate OPL (One Point Lesson) to functional teams for improved workflow management.
Senior Executive Production
Creative Manufacturing Solutions India Pvt. Ltd
Banda
04.2010 - 05.2021
Prepare Production plan as per Caterpillar Schedule.
Responsibility of arrange shift to meet daily RTS plan.
Prepare Daily production report and share with management team at end of the shift.
Coordination with various departments to execute and deliver production plan
Responsible for Operator rotation of training.
Lead a key role to meet CI card targets and execution Participate in the 5 S implementation, Improvement and maintenance.
Provide continuous feedback to support team.
Participant daily BIQ sorting meeting to control production defect at various quality gate.
Lead key role in BIQ for closure of vital 5 form and 1 page DMAIC for production and process issues.
Weekly meeting with top ten defect contributor and offender operators to reduce the defect and bring culture change.
Lead a key role MRC meeting to monitor and control the in-house rejections and internal COPQ cost.
Audit and re-Verification of 5S and TPM in each assembly station.
Lead a key role for SWS audit to meet minimum adherence criteria given by customer (CIPL)
Responsible for ECN implementation for any new design changes along with process team.
To operate in a safe manner and follow all Environmental Health and Safety and ISO related guidelines and requirements.
Production Operator
Finolex Cables
Banda
08.2008 - 09.2009
Set up and adjusted machines for day-to-day operations.
Handled raw materials efficiently, minimizing waste during the production process.
Participated in training sessions to enhance skills and knowledge.
Conducted thorough inspections of finished products, ensuring that they met or exceeded all specifications before shipment to customers.
Reduced downtime with proactive troubleshooting and timely resolution of equipment issues.
Streamlined workflow, closely monitoring production schedules and adjusting operations as needed.
Inspected products and machines to maintain quality and efficiency.
Prepared reports and technical documentation of day-to-day production processes.
Maintained organized work area by cleaning and removing hazards.
Education
Diploma in Mechanical Engineering -
Government Polytechnic Malvan
Malvan
05.2005 - 06.2009
Skills
Proficient in PBOM, ECN, and PCN Processes
Cross-Functional Team Coordination
Proficient in SWS/SWES Audits
Trial Implementation & Coordination
Tool & Fixture Management
Report Preparation & Communication (RCCA, Objectives Data)
Continuous Improvement (PFMEA, Control Plan, OPL)
External Vendor Interaction
Accomplishments
Achieved ZERO DPU for Process related defects from Jun 24 to Dec 24.
Three time winner in CII Goa State level Kaizen Competition.
Timeline
Deputy Manager of Manufacturing Engineering
Creative Manufacturing Solution India Pvt. Ltd.
07.2021 - Current
Senior Executive Production
Creative Manufacturing Solutions India Pvt. Ltd
04.2010 - 05.2021
Production Operator
Finolex Cables
08.2008 - 09.2009
Diploma in Mechanical Engineering -
Government Polytechnic Malvan
05.2005 - 06.2009
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