- Assigning work to design team and must check and correct all work starting from sketch to final product including engineering calculations, CAD models and design data.
- Troubleshoots the problems in CAD software of the company to prepare 3D cad models & Drawings.
- Communicating with clients to understand actual need providing solutions and improvement to their exiting machine or developing new one.
- Interacted with clients to obtain critical design information necessary to complete projects within intended time frames.
- Managing all phases of design process for multitude of products, components, parts, assemblies and subassemblies, including drafting, dimensioning, tolerancing, prototyping and documenting results.
- Had taken customer validation at each stage of product development from concept to actual prototype development.
- Develop Design and drawings of SPM (Special Purpose Machine) according to client's requirements.
- Verifying drawings as per standards for proper tolerances and standardization of components.
- Using Application related 3D & 2D software such as PTC Creo, Solidworks, Catia, AutoCAD, Revit, Inventor, SketchUP and many more to Design, Develop & Engineer CAD Models, Assemblies and Drawings.
- Supervise subordinates and conduct Training for Design technologists, technicians, and drafters. Teach and guide junior engineers to perform tasks such as simulation, analysis, manufacturing drawing, material selection, and cost estimation.
- Draw master sketches with relation of proposed installations to existing facilities and exact specifications and dimensions.
- Explain drawings to production teams and provide adjustments as necessary.
- Reviewed all Technical Drawings, Fabrication and General Arrangement drawings for accuracy and conformity to standards and regulations.
- Writing technical reports and draw charts that display statistics and data.
- Performed mathematical formulas to generate engineering models and calculations for system performance. Use Calculation base software like PTC MathCAD and MS Excel.
- Performing Computer Aided Engineering (Finite Element Analysis, CAD Kinematics and Computational Fluid Dynamics) in leading CAD/CAE software like Ansys, PTC Creo & Solidworks.
- Conducted research to test and analyze feasibility, design, operation and performance of equipment, components, and systems.
- Create design from Reverse Engineering method. (Manual Measurements, Advanced Measurement tools, 3D Scanners)
- Develop Rapid Prototypes of final design with Additive Manufacturing method (Use FDM 3D Printers) and also manufacture small quantity components.
- Discussing with development engineers, scientists and suppliers to resolve quality issues.
- Responsible for cost estimation, optimization of machine/components and proper material selection.
- Research Design and Simulation processes through academic and professional literature reviews.
- Suggested cost saving proposals on make-versus-buy analysis or alternative sourcing.
- Altered and modified designs to meet requirements and eliminate malfunctions.
- Interpreted blueprints, technical drawings, schematics and computer-generated reports for new product development.
- Surveyed potential project sites before design, checking for space restrictions, mechanical feasibility and manufacturers guidelines.
- Prepare Realistic 3D Rendering of products for marketing purpose. Using Vray and Keyshot software for realistic 3D rendering.
- Delivered hundreds of Seminars, Workshops and Webinars on CAD/CAM/CAE in Well known Academic Institutes and Industries.
Major Product and System Design Projects (Conceptual To Final Drawings)
- Mechanical Rotary Motion Parking System (RPS) for 16 Cars
- Automatic Concrete Mixer Vehicle
- Electric Scooter (2 Project)
- Water Storage Tanks (Panel Tanks) for Different Capacity
- Flexible Water Storage Tanks for Agricultural & Aqua Culture Application
- Fabricated Structures and Platforms for Different Applications
- Sheet Metal Enclosures for Electronic Devices.
- Developed lots of Plastic Toy Designs for Injection Molding Application
Design Analysis and Simulation Projects (FEA & CFD)
- Hydrostatic Pressure Analysis of Tanks (Various Capacity) at Ground Level and at elevated Structures. Using Ansys Workbench for this type of analysis.
- Wind Force Analysis (CFD) of Various capacity Tanks at Elevated Structures. Using Ansys CFX for Wind Force analysis.
- Structure Analysis (FEA) of Steel Structures and Platforms for Metro Rail Projects.