SAP PM/MM MODULE
Detailed Planning Engineer with 16-year track record of providing excellent leadership and industry knowledge. Excellent analytical and planning abilities with budget planning expertise. Effective communication and organizational competency.
Senior Maintenance Planning Engineer working in TASNEE petrochemical company as a direct hire with more than 10 years of experience in Fertilizer industry ,Oil &Gas and Petrochemicals. Proficient at basic and detail engineering, Maintenance Planning (SAP), software based design, facility piping and pipelines, pipe stress analysis, field engineering and construction support, Maintenance Contracts Management, Experience and knowledge in project planning, cost control, contract development, installation, trouble shooting, and start-up of Large petrochemical complex. Good understanding in technical matters with through knowledge in engineering field, materials specifications QA/QC and international standards.
Experienced Mechanical Engineering Management professional with expertise in managing operations, maintenance & projects of Daily Plant Maintenance, Turnaround or Shutdown nature.
Good technical knowledge and good skills in engineering field, materials specifications QA/QC and international standards.
Results oriented Industrial Supervisor and hands on manager with excellent time management skills. Expertise includes managing Piping Projects, Shutdown Planning and Coordinating, Contract Management. Maintenance Coordinator, Planning Engineer and Supervisor of all trades on site. Major strengths in HSE performance, EHSS advocacy, Problem Solving, Decision-making, Technical Writing Skills and oral/written communication. Track record of reducing costs and improved reliability and Safety of plants.
Currently working as Commissioning support Lead Planning Engineer for following Petrochemical plants in petrorabigh. 1. Ethane Cracker 2. Aromatics Complex-Naphtha and Aromatics Complex 3. Petrochemical-1-Cumene, Phenol and Cyclohexanone 4. Petrochemical-2-Caprolactam and Nylon-6 5. Petrochemical-3-EVA/LDPE, EPR, TPO and pMMA 6. Petrochemical-4-MTBE/Isobutylene, MMA and Metathesis 7. Interconnecting -Common Pipe Way, Main Substations, Flares, Cooling Towers, Marine and Berth, Fire Water Network, Sea Water, Additional tanks & pumps in existing area, CCR3, Interconnecting Power & Control Cables. 8. Common Utilities-ASU, Compressed Air, WWT, Incinerators, Potable Water, Fire Water, Fuel Gas 9. Tank Farm-Feed, Product, and Intermediate Tanks, Associated facilities. 10. Main pipe way/rack and piping within B/L. Main responsibilities include. 1. Generating Daily, Weekly and Monthly progress reports for Commissioning and Start up of Polymer/monomer plants. 2. Updating status of Material procurement, Standardization and Cataloging of spares, Capital spares procurement, direct charge procurement. 3. Provide spare parts support to Commissioning contractors/ vendors. 4. Update Warranty Claim status. 5. Indexing and documenting critical documents related to Engineering and Planning. 6. Finalizing and releasing Weekly work schedules following Plant Ranking and Unit ranking. 7. Releasing and Maintaining General maintenance KPI’s reports and deviations and suggestions for correction. 8. Coordinating Meeting with PMT(Project Management Team), materials and standardization Team and Planning and engineering Yeam for spares parts status. 9. Leading and organizing planning Team of 10 Planning Engineers. 10. Preparation of documents for planning and Scheduling Daily, weekly and Monthly deliverables.
Responsible for Planning of Ammonia/Urea and NPK fertilizer plants
1. Planning (material and Manpower) and Scheduling of Daily Maintenance Activities.
2. Responsible for KPI compliance report submission weekly and Monthly. (Man-Hour Utilization, Schedule Attainment, PM/CM ratio attainment, Re-work ratio, back Log KPI)
3. Conducting Meetings on JSA, Kick of Meeting before project start-up with Vendors and others. 4. Preparing interim and final report of Maintenance activities for Management review. 5. Recording Man-Hours for Vendors and Employees for ManHour calculation. 6. Arranging External and internal Services for various Daily and Emergency Shutdown Maintenance activities.
7. Preparing Task List for repetitive Jobs.
8. Updating General Equipment BOM and Task list BOM
9. Creating Revision and Tracking Number for Emergency Shutdown Jobs.
10. Preparing Bar Chart/Gantt in MS project for project execution.
11. Liaison and coordination with other departments for SHE critical items, Major Activities identified and CAPEX (Capital Expenditure) and OPEX (Operational Expenditure).
12. Preparing PM Task list for identified Jobs and Scheduling Cycle for PM Jobs.
13. Issuing ROR (Release Order Request) and JCC (Job Completion Certificate) to Contractors.
14. Raising PR for external services, sourcing material, following up delivery date for each material and Service activity.
15. Report submission for PR status and material Delivery status to management.
Worked as Assistant Manager Mechanical In Utility Section in 40,000TPA capacity Phenol Plant, 24,0000 MTPA capacity Acetone and 5225 MTPA capacity H2O2 Plant.
Worked as a Trainee Engineer in Engineering and Construction department and Maintenance Department. Worked as Engineer Assistant for Condition Monitoring of Rotating Equipment's (Vibration Analysis , Thermography ,Ultrasound detection , Static Balancing etc.). Scrutinized Drawings from Vendors for Vendor Evaluation. Worked on Design of Heat Exchangers using Microprotol software.
SAP PM MODULE
1.Completed LDPE shutdown for LDPE Super High Pressure piping replacement in TASNEE.
2.Completed LDPE Major Turnaround in March 2021 for LDPE Plant.
3.Worked as Commissioning support Lead Planning Engineer for Phase-2 petrorabigh project.
4.Core Team Member of SAP Implementation by Tata Consultancy Services (TCS) in Hindustan Organic Chemicals Limited. Project completed within a record time of 6 months.
Experience in Project Planning for Petrochemical plant(40,000TPA Phenol & 24,0000TPA Acetone Plant) Turn Around (T/A) (manpower, equipment and material) and plant modifications.
Planning and Scheduling of Project activities in SAP and Microsoft Project.(In 3.7 MMTPA Urea Plant and 2.3 MMTPA Capacity Ammonia Plant).
Annual Turnaround Maintenance Experience in Major Annual Shutdown of the refinery of CDU-1(Crude Distillation Unit, FCCU Unit) during April-May 2008 IN 9.3MMTPA CAPACITY OIL REFINERY AND PART FOR DHDS ENVIRONMENT PROJECT
Turnaround Maintenance Experience Project Experience (April-May-2014) SAFCO (Saudi Arabian Fertilizer Company) IBB TURNAROUND-2014 The Project consisted of implementation of 75 Capital Projects.
Worked as Assistant Manager Mechanical In Utility Section in 40,000TPA capacity Phenol Plant, 24,0000 MTPA capacity Acetone and 5225 MTPA capacity H2O2 Plant.
SAP PM/MM MODULE
PRIMAVERA P6
MS PROJECT
MICROSOFT OFFICE SUIT
PIPING ENGINEERING
EMERGENCY RESPONSE
WORK ETHICS
PLANNING & SCHEDULING
SAP PLANNER CERTIFICATION
PIPING ENGINEERING
FIRE & SAFETY
AUTOCAD