HEMAL PANCHAL
MECHANICAL ENGINEER
AHMEDABAD,GUJARAT
Summary
Dedicated and results-driven mechanical maintenance manager with more than 12 years experience in overseeing mechanical maintenace operations in a foundry setting, as well as a strong back ground in project mangement. seeking to contribute expertise in ensuring equipment reliability and optimizing production efficiency.
Overview
16
16
years of professional experience
Work History
Manager Mechanical Maintenance and Project
Lubi Industries LLP Ahmedabad
Ahmedabad, Gujarat, India
05.2012 - Current
PROFFESIONAL EXPERIENCE:
- Led a team of four engineers and 20+ technicians in executing preventive and corrective maintenance activities of equipments.
- Conducting regular inspections, preventive maintenance and repairs of equipments to ensure optimal functionality.
- Managing spare parts inventory and procurement for equipment maintenance.
- Collaborating with cross-functional teams to improve equipment efficiency and reduce downtime.
- Ensuring the smooth operation of equipment, contributing to increased production output and reliability.
- Adhering to safety standards and protocols while performing maintenance tasks.
EQUIPMENT MAINTENANCE EXPERTISE:
- Proficient in maintaining and troubleshooting various foundry equipments including:
- Automatic moulding machine DISA MATCH 20X24, high pressure jolt-squeeze type moulding machine, SINTO FCMX-I, FCMX-II, FDNX make moulding machine and mould handling systems.
- Sinto bharat machinery ltd and DISA make 60ton/hr sand plant all equipments.
- OMEGA make no-bake moulding plant and related equipments
- Having experience of induction furnaces capacity of 150 kg to 2 MT of INDUCTOTHERM and ABP make and all water cooling systems.
- Different types of automatic core making machines like LAEMPE, COMPAX make core shooter machines and rotary table type core machines and their sand conveying systems
- Having expirience Of various types of shot blast machines like DISA make hanger type m/c, swing table type rotary shot blast m/c, tumblast m/c etc
- Having exp Of liquid metal pouring automatic pressure pouring maching of 2MT capacity
- Having exp Of screw type air compressors capacity of 300 to 500 CFM, air dryers, industrial R.O
- Plant, borewell pumps and water distribution system
- Having exp Of pneumatic sand conveying systems, dust collectors, fume extraction system, dense phase additives conveying system etc
- Having basic work exp Of material handling equipments like JCB m/c, Forklift, electric stackers, manual pallet trucks etc
- Knowledge and experience of ISO 9001:2015 (quality management system), ISO 14001:2015(environment management system) , ISO 45001:2018(occupational health and safety analysys system.
Shift Mechanical Maintenance Engineer
A Infrastructure Ltd Ahmedabad
04.2008 - 05.2021
- Looked after A.C
- Sheets and pipes making plant's equipments incuding different types of centrifugal pumps , bucket elevators, hydro pulpers, gear boxes, nylon belt conveyors, sheet stackers and D-stackers, hydraulics and pneumatics equipments, roller conveyors,over head cranes having capacity of 5MT to 20 MT
- ISO and Quality system realated works.
Education
DIPLOMA MECHANICAL ENGINEERING -
Dr.J.N.Mehta gov. polytechnic Amreli
11.2007
S.S.C. -
03.2004
Skills
- Effective technical skill
- Equipment maintenace
- preventive maintenance
- Trouble shooting
- Team leadership
- Project management
- Time management
- Budget management
- Record management
- Resource management
- Effective communication skill
- Stability in Critical situation
- Safety compliance
- Computer skill(MS Office,Word,Excel, Autocad)
Languages
Gujarati
Hindi
English
Project Work Experience
[A] NEW AUTOMATED FOUNDRY SETUP AT LUBI INDUSTRIES LLP. Project comissioned on july 2023 .
- Collaborated closely with the design department, ensuring equipments and layout alignment with project requirements and safety standards.
- Coordinate with fabrication and erection contractors, overseeing the efficient construction and installation of machineries and infrastructure while staying within budget and timeline.
- Managed project timelines meticulously,ensuring milestones and deadlines were met.
- Successfully provided utilities critical to starting the plant, including air and water lines, dust collection systems for pollution control, contributing to environmental compliance.
- Led the commissioning phase, overseeing equipment startup and production process optimization.
- Conducted thorough project trials, fine-tuning processes to achieve optimal efficiency and safety.
- Delivered the new foundry project within budget, significantly ahead of schedule, resulting in successful start up.
[B] STEEL STRUCTURE FABRICATION & ERECTION:
- Managed and coordinate steel structure fabrication and erection projects, ensuring compliance with design specifications and safety standards.
- Oversaw the procurement of materials, quality control, and on-site fabrication, working closely with contractors and suppliers.
- Efficiently supervised the erection process,maintaining project time lines and budget constraints.
- Delivered projects with structural integrity and adherence to safety regulations.
[C] PRE-ENGINEERING BUILDING STRUCTURE & ERECTION:
- Led pre-engineering building structure projects, including design coordination and on-site erection.
- Collaborated with design teams to ensure structural specifications were met and facilitated efficient.
- Managed project schedules, resources, and budgets to deliver projects within defined parameters.
- Achieved successful project completions, meeting structural quality standards and safety requirements, with notable results.
Personal Information
- Gender: Male
- Marital Status: Married
- Date of Birth: 06/07/89
Timeline
Manager Mechanical Maintenance and Project
Lubi Industries LLP Ahmedabad
05.2012 - Current
Shift Mechanical Maintenance Engineer
A Infrastructure Ltd Ahmedabad
04.2008 - 05.2021
DIPLOMA MECHANICAL ENGINEERING -
Dr.J.N.Mehta gov. polytechnic Amreli