Hemant Ingle

Manufacturing Design and Draft for Aircraft Engine parts e.g. Turbine/Rotor Disc, LPT/HPT Hub/Duct, etc.

• Developed manufacturing process plans for Turbine Discs, HPT/LPT Hubs and Ducts as per blueprint for GE (Engine: F110 & T700), Pratt and Whitney (Engine: F100 & JT8), RR (Engine: RB211), Mitsubishi, etc.
• Drafted a process from manufacturing to inspection stage, such as, Turning operations on Horizontal and Vertical Lathe Machines (Puma 480 & Toshiba VTL TUE-15) by segregating operation sheets e.g. OP 010 for Qualifying and creating starting datum as per blueprint then OP 020 to OP 050 for creating semi finish to finish operations on FWD and AFT side.
• Drafted OP Sheets for Milling operations on 3-Axis and 5-Axis Machines (Okuma VTM 1200YB & Niigata HN63E) for hole making and slot making by the specs mentioned e.g. GE spec.: P11TF12
• Moving on to the forming operations such as broaching, spline, and curvic grind (concave/convex) profile.
• Drafted Surface treatment operations such as Shot peening, Liquid buffing, etc.
• Drafted inspection operation sheets such as, Balancing, NDT (FPI/MPI) & Spin Test.
• Designed fixtures for Turning, Milling, Broaching, Almen test (for first shot peen), Balancing, Airflow test in UG-NX.
• Develop a control plan for critical mfg and non-mfg processes evaluated from 'P-FMEA & D-FMEA'.
• Use of a CAPA or RCCA for manufacturing errors or after a catastrophic event while all processing steps.
• Preparing an ECN (engineering change note) & ECR (engineering change request) reports.
• Reviewing and guiding fellow team member's 3D models, operation sheets and fixtures designs.
• Collaborated with the quality team and our manager to secure a contract and obtain First Article Test approval for a USA Government Source Approval Request part valued at $2.6 million.

Manufacturing Design and Draft of Thermoforming Die

• Designed thermoforming dies for PET/PC disposable products (meal trays, cups, fruit punnets) in SolidWorks, incorporating CNC-friendly geometries (e.g., draft angles, uniform wall thickness) to streamline machining of aluminum/tool steel molds.
• Generated 2D manufacturing drawings in AutoCAD for top/bottom plates, cavity assemblies, and ejector systems, including GD&T-driven tolerances (±0.005") and CAM-compatible annotations for CNC milling/turning.
• Modeled intricate die components (air vents, cooling channels, multi-stage ejection systems) in SolidWorks, optimizing micro-channel depths and hole patterns for 5-axis CNC machining to minimize secondary operations.
• Additionally modified some capsule/tablet cutting tool die.

Manufacturing Design and Draft of Versatile Products

• Developed product-based 3D models for JUVO handicapped chairs and wrapping dispatch systems in UG NX, incorporating CNC-friendly geometries (e.g., fillets, uniform wall thickness) to streamline machining of aluminum and stainless-steel components.
• Generated 2D manufacturing operation sheets in UG NX, detailing CNC machining sequences (3-axis milling, turning) with tooling specifications, feeds/speeds, and GD&T tolerances (±0.1mm) for critical features.
• For a brief time, I designed press tool dies for cutting and non-cutting for L&T electrical and automation units (double pole switches) and RYNO (Terra smart pedestals).

CAD Representative/Quality Inspector

• Process plan of the manufacturing process as per drawings of medical equipments, i.e., operation room products, ESU equipment, which includes CNC lathe and milling M/C, Conventional lathe, Arm type drilling (batch line-up and specific outer product), welding, etc.
• Inspection of metal parts and plastic components, as mentioned above, which have been manufactured in-house.
• Revised reports such as In-process Inspection, Final inspection, CAPA form, Maintenance report, IQ, OQ and PQ (specifically for pharmaceutical equipment), etc., and followed accordingly.

• I worked in the Tool Assembly department, troubleshooting the root cause of the plastic or press component's rejection by re-working on the core and cavity plate, punches, die plate, and stapler plate by polishing the core and cavity plate, sharpening the punches, grinding the respective plates for better accuracy, etc.
• Operated all gear drilling M/C for operations like drilling, tapping, reaming, and boring on all top and bottom assembly parts.