Summary
Overview
Work History
Education
Skills
Additional Information
Timeline
Generic

Hemendra Singh Sisodia

Mechanical Engineer

Summary

Results-driven Mechanical Engineer with 5+ years of hands-on experience in maintenance, project execution, and plant operations across manufacturing and utility systems. Proven expertise in the upkeep and optimization of mechanical equipment including cooling towers, pumps, compressors, and blowers. Adept at leading energy-saving projects, managing shutdowns, handling fabrication/modification work, and maintaining safety and compliance standards. Skilled in inventory control, manpower planning, and cross-functional coordination to enhance operational efficiency and reduce downtime.

Overview

6
6
years of professional experience

Work History

Engineer

Ultratech Cement
02.2022 - Current
  • Responsible for maintenance and troubleshooting of cooling towers, water pumps, root blowers, and compressors.
  • Led and implemented various power-saving initiatives to optimize energy consumption and reduce costs.
  • Planned and executed shutdown activities, ensuring timely completion with minimal downtime.
  • Managed inventory of critical spares and consumables to ensure availability and cost control.
  • Ensured consistent adherence to housekeeping standards and safety protocols at the site.
  • Oversaw fabrication, mechanical modifications, and workshop activities, including manpower deployment and spare parts planning.

Maintenance Engineer

Wonder Cement
08.2019 - 01.2022
  • Maintenance experience of both utility & wagon tippler circuit.
  • Maintenance of cooling tower, water pumps, blowers, gear boxes, compressors & air dryer etc. Inspection of hydraulic oil & filtration process of hydraulic oil.
  • Maintenance of wagon tippler & coal, gypsum, red mud, limestone, bauxite, fly ash rake unloading experience.
  • Shutdown planning.
  • Fabrication, modification & mechanical workshop handling. Manpower & spares planning.
  • Ensure housekeeping & safety at site.
  • Maintenance of hydraulic pump & cylinders.
  • Inspection of belt conveyors.
  • Maintenance and operation of STP Plant.


Power saving and other work

  • Compressor optimization with various control mode and inter-connectivity of pipeline. Cooling tower’s water pump suction pipeline strainer and discharge pipeline replaced.
  • Installation of VFD in fly ash compressor.
  • Turbo blower ( USHA NEUROS NX-300 ) installation for PA firing application.
  • Compressed air pressure reduction from 6.2 bar to 5.4 bar.
  • In-house arrangement of vacuum dehydration were made to, separate the water from oil.
  • Apron conveyor discharge chute modification at wagon tippler to avoid chute jamming.
  • Installation of air drier for moisture free air.
  • Correction of better moisture free air compressor air discharge circuit for.

Education

B.tech - Mechanical

JECRC University
Jaipur, India
04.2001 -

Skills

  • Expertise on Solid-works implementation, experience on utilizing solid-works to its full potential Hands on experience on AUTOCAD tool analysis and project implementation
  • Adequate knowledge & experience of Operation and programming on industrial CNC machines like VMC 400, Turning center, ZNC, Wire cut, 3D scanning and printing
  • Compressed air pressure reduction and power saving
  • Expertise in wagon tippler, experience in rake unloading
  • Adequate knowledge of SAP

Additional Information

Projects and Assignments

  • Operation and programming in industrial CNC machines like VMC 400, Turning center, ZNC, Wire cut, 3D scanning and printing from Ministry Of Micro, Small & Medium Enterprises, Govt. of India.
  • Diploma in product design (Autocad & Solidworks) from CADD CENTRE - Jaipur
  • Summer internship in Mechanical Engineering at Shree Cement Ltd., Beawar in [March 2017 to August 2017]( A project on Detail study of Raw Mill with and without Raw Mill operation and its effect on clinker free lime)
  • Successfully conducted Mechanical ISO audit 2019-20 & 2020-21.
  • Installed new power pack (REXORTH) for wagon tippler & turbo blower(USAH NEUROS NX-300).
  • Apron conveyor discharge chute modification at wagon tippler to avoid chute jamming.
  • Installation of air drier for moisture free air.
  • Erection of air drier pipeline
  • Correction of compressed air discharge circuit to give better moisture free air and to reduce load percentage on air drier.
  • Develop 2 model area in plant.
  • Reduced compressed air power consumption.

Timeline

Engineer

Ultratech Cement
02.2022 - Current

Maintenance Engineer

Wonder Cement
08.2019 - 01.2022

B.tech - Mechanical

JECRC University
04.2001 -
Hemendra Singh SisodiaMechanical Engineer