HIMADRISHANKAR AICH
Bangalore
Summary
Results-driven manufacturing professional with 10.10 years of experience in process optimization, quality improvement, cost reduction, and project management. Skilled in lean manufacturing, Six Sigma, sheet metal fabrication, CAD/CAM, PPC, SAP PP, PLM, and ERP systems. Adept at leading cross-functional teams, applying advanced technologies, and using data analysis to drive continuous improvement. Committed to safety, sustainability, team development, and operational excellence through strategic execution and collaborative leadership.
Overview
11
11
years of professional experience
1
1
Certification
Work History
Team Lead CAD/CAM
Radcam Technologies Private Limited
Bangalore
08.2023 - Current
- Managed CAD/CAM project teams, ensuring alignment with customer requirements and maintaining execution processes.
- Delegated daily tasks while executing project activities, leading onsite validations to reduce production errors.
- Designed training sessions and procedures, pinpointing improvement areas through thorough evaluations for increased efficiency.
- Provided regular updates to customers, facilitating discussions on changes and aligning with overall project goals.
- Conducted team meetings to ensure information consistency and resolve any emerging issues swiftly.
- Presented comprehensive project reports to senior management, showcasing achievements and required adjustments.
- Tracked progress against deadlines while monitoring key performance metrics for the team’s success.
- Contributed to recruiting efforts, selecting suitable candidates, and onboarding new team members effectively.
Senior CAD_CAM Analyst
Ambigai Consultancy Services India Private Limited
Chennai
09.2021 - 07.2023
- Directed a team of 15 engineers in training for new CAD/CAM processes implementation.
- Oversaw task delegation to offshore teams while enhancing customer relationships on-site in Germany.
- Employed CAD/CAM systems to produce detailed 2D/3D designs for sheet metal components.
- Crafted NC programs for various multi-axis CNC machines within an automated fabrication framework.
- Authored extensive CAD/CAM documentation, covering workflows and feedback channels.
Engineer-II _ Manufacturing
Hussmann Services India LLP (Panasonic Group)
Bangalore
09.2018 - 09.2021
- Managed a team of 10 engineers while overseeing manufacturing processes to achieve quality standards.
- Conducted training and scheduling based on work orders and material specifications for efficiency.
- Applied CAD/CAM software for sheet metal to generate NC programs for advanced machining operations.
- Guided product development initiatives encompassing design, assembly, and PLM documentation.
- Administered ECR/ECN workflows in PLM, including BOM preparation and cost-routing optimizations.
- Formulated sheet metal standards that led to a 10% reduction in defects and operational costs.
- Engaged cross-functional teams by communicating manufacturing challenges and engineering insights.
- Resolved production delays through strategic contingency planning to ensure minimal downtime.
Production Engineer (Line Incharge)
Surin Automotive Private Limited
Chennai
07.2014 - 09.2018
- Produced detailed production schedules that optimized resources, achieving a delivery rate of 95% and increasing capacity by 10%.
- Led a team of over 45 employees while managing costs and implementing effective cost-reduction measures..
- Designed sheet metal components through advanced 2D-3D modeling alongside feasibility testing for new products.
- Developed NC programming for Laser, Punching, Press Brake, Shearing, and Power Press operations.
- Adopted lean manufacturing techniques, resulting in a 10% decrease in waste and a 7% drop in labor costs.
- Instituted training programs that contributed to a 13% decline in errors and enhanced product quality by 12%.
- Teamed up with cross-functional departments to refine inventory control and troubleshoot production issues.
- Generated comprehensive reports on production metrics which informed strategic enhancements across processes.
Education
Bachelor of Technology - Mechanical Engineering
Balasore College of engineering & Technology
Balasore, Odisha06.2014
CHSE - Science Education
Rural Institute of Higher Studies
Balasore, Odisha03.2010
Skills
- Experienced in manufacturing process excellence through continuous improvement, quality standards, RCA, troubleshooting, cycle time optimization, waste reduction, inventory management, and production planning control
- CAD tool proficiency including AutoCAD & Solid Edge
- CAM tool applications such as Metacam, TruTops Classic, Boost, Flux, Metalix, and Lantek
- Operational skill in PLM and ERP systems like Teamcenter, BAAN, MS Dynamics, and SAP PP module
- Laser, punch, and punch-laser machines – hands-on experience with laser, punch, and punch-laser machines, including Amada (Coma, Pega, Vipros, MSC III-4020), and Trumpf (TruLaser 2000–7000, Trumatic 6000/7000, TruPunch 1000–5000 series)
- Experienced with press brake machines, including YSD 150/3000, Yangli, Amada, and Trumpf (300, 5000, and 7000 series)
- Understanding GD&T for precise engineering drawings and tolerance analysis
- Working knowledge of Mastercam for CNC milling and basic toolpath creation
- Skilled in Microsoft Office Suite, including Word, Excel, and PowerPoint
- Sound knowledge of VBA for Excel automation
SAP S/4 HANA PP
- Assisted in the support of SAP S/4HANA PP, ensuring alignment with business requirements
- Strong communicator and collaborator with a deep understanding of business processes and user requirements to translate them into system configurations
- Supported and executed test scripts for system testing and validation
- Provided ongoing support and troubleshooting for end users, enhancing system usability and performance
Certification
- Production and Operation Management Professional - Vskills
- Lean Six Sigma Green Belt – TUV SUD
- Certified Lean Practitioner – TUV SUD
Languages
- English
- Hindi
- Oriya
Affiliations
Passionate about advanced manufacturing technologies, including 3D printing, CAD modeling, and sustainability practices
Organized internal Lean Manufacturing workshop (2021 and 2024)
Committed team sports promote discipline, resilience, collaboration, and personal development
Regular participant in industry events and expos, such as FABTECH and Smart Manufacturing Experience
Timeline
Team Lead CAD/CAM
Radcam Technologies Private Limited
08.2023 - Current
Senior CAD_CAM Analyst
Ambigai Consultancy Services India Private Limited
09.2021 - 07.2023
Engineer-II _ Manufacturing
Hussmann Services India LLP (Panasonic Group)
09.2018 - 09.2021
Production Engineer (Line Incharge)
Surin Automotive Private Limited
07.2014 - 09.2018
Bachelor of Technology - Mechanical Engineering
Balasore College of engineering & Technology
CHSE - Science Education
Rural Institute of Higher Studies
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