Seasoned Commissioning/Process Operations Engineer with a proven track record at Kuwait Integrated Petroleum Industries Company (KIPIC), adept in operational analysis and cross-functional team leadership. Excelled in enhancing refinery procedures, reducing production costs by optimizing workflows, and ensuring health and safety compliance. Skilled in Aspen Tech and fostering a culture of continuous improvement.
Involved in the commissioning and planning of the world’s largest ARDS units and refinery procedures in a precise manner by handling a team of 54 persons. Interacting between the refinery client and vendors for the safe execution of the project in a timely manner, and solving issues and concerns.
Documenting and planning of pre-com activities, SOPs, layout, and functioning of the refinery units. Preparing and presenting operations weekly and monthly reports to senior management.
Supervising and training junior staff and clients for monitoring the functioning of equipment and machinery, allocating responsibilities for refinery procedures, and ensuring that the Equipment Maintenance Activities are planned, scheduled, and executed within the timeline.
Analyzing daily technical, production, and operations data to identify anomalies by working with engineering, maintenance, operations, and project teams and partners of respective OUs.
Ensuring smooth refinery operations by frequent site visits, conducting quality control checks, and troubleshooting in times of emergency or technical snags in the refinery.
Operator-2 (DCS Control Room+ Field)
Kuwait National Petroleum Company (Refinery)
Kuwait
08.2018 - 04.2022
Worked in Hydrotreaters Unit (Gas Oil Hydrotreater and Atmospheric Residue Desulfurization) units in KNPC Refinery through M/s. Heston is looking after all production-related activities.
Involved in daily ASPEN HYSYS, MAXIMO, and SAP software usage for report and data generation of units for performance recording day to day.
KPI's, KPA's data record monitoring, development, and implementation in units.
Catalyst in detailed study, case studies of units, and procedures developing on a daily basis.
Shutdown and startup planning and execution with full safety procedures.
Manager Operations (Shift Engineer)
Reliance Industries Limited
Jamnagar
12.2017 - 08.2018
Handling the whole plant in the J3-Gasification Unit, shift supervisor, Jamnagar. Environment, safety procedures, and equipment management.
Involved in utilizing and developing new skills and changes in units (MOC) for more efficiency and yields in the plant.
Technical evaluation and the making of performance reports of hydrotreaters units on a daily basis.
Well-versed in executing work with DCS (Yokogawa, Foxboro, Microverse), PLC, and SCADA (ABB, Siemens) in production operations.
Handling of expander (power generation turbine), multi-stage centrifugal pumps, RGC compressors, stripper column, reactor, boilers, super heaters, heaters, and tripping conditions of normal plant.
Deputy Manager (Operations/Process Engineer)
Nayara Energy (Formerly Essar Oil Ltd)
Jamnagar
07.2014 - 12.2017
Worked at ESSAR OIL LTD., Refinery Complex, Vadinar, in the Diesel Hydrotreater (CFP) Plant as a Shift Supervisor, with a capacity of handling 90,000 BPSD in Jamnagar.
Handled various equipment such as PRT (Power Recovery Turbine), 9-stage multi-charge pumps, MUG-RGC compressors, stripper and fractionator columns, reactors, and heaters.
Handled startup problems during running conditions and tripping conditions of the normal plant. Troubleshooting the plant.
Was involved in the D-max Project, diesel maximization, and unit commissioning and startup-related activities.
I have worked in the SAP MM Module on a daily basis regarding production and other work permits from July 2014 to December 2017, and I am well-versed in Microsoft Office and Maximo usage at Essar Oil Ltd.
Production Executive
Deepak Nitrite LTD
Vadodara
03.2013 - 08.2014
DEEPAK NITRITE LTD., Executive Production, HYDROGENATION Plant, Shift Engineer, commissioned and was looking after FIELD and Control Room DCS operation.
I have worked and trained the operations staff in shifts and new graduate engineer trainees during their routine job roles.
Commissioned and was looking after FIELD & Control Room DCS Operation (ISO 9001-2008, ISO 14001, OHSAS 18001 Certified company).
Involved in the production of different products in the autoclave reactor, i.e., 1). Ortho Touluidine from Ortho-Nitro Toluene, 2.) Meta Touluidine from Meta-Nitro Toluene, 3.) Para-toluidine from para-nitro toluene.
Engaged in safe handling of "Hydrogen Gas" and "NITRO AROMATICS COMPOUNDS," and process parameters during the work.
Handling vacuum distillation column and steam distillation column.
Graduate Engineer Trainee (Production)
Diamines & Chemicals LTD.
Vadodara
09.2012 - 03.2013
Diamines & Chemicals Ltd., Production Engineer (ISO 9001:2008 certified company), Control Room.
Was involved in daily production-related activities in shifts. Engaged in maintaining production qualities, achieving production targets, in different products as follows: 1.) Monoethanolamine (MEA), 2. Triethylene diamines (TEDA), 3. Triethylene triamines (TETA). 4). Piprazine Anhydrous (PIP), 5. Diethylene triamines (DETA), 6. Ethylene DiAmines (EDA).
Developing and executing the best practices and standard operating procedures targeting organizational excellence and required standards in products.
Education
Bachelor of Engineering - Chemical Engineering
G. H. Patel College of Engineering & Technology
Anand
06-2011
Diploma - Chemical Engineering
Nirma Institute of Engineering And Technology
Ahmedabad
08-2008
Skills
Safety maintenance
Operational analysis
KPI tracking
Cross-functional team leadership
Process flows
Production planning
Manufacturing operations
Root-cause analysis
Capacity planning
Production coordination
Production schedule management
Production goals
Reducing production costs
Catalyst evaluation
Workflow optimization
Strategic sourcing
Health and safety compliance
Six Sigma procedures
Simulation training
HAZOP
HAZID
Operation performance and technical evaluation
Supply and demand balances
Aspen Tech, Promax, and VISIO proficiency
Auditor certificate
Burner management system
Diagnostic & failure analysis
Materials management
Requirements validation
ISO standards
Operations management
Quality improvement
Defect tracking
Distribution management
Documentation processes
Environmental compliance
Procedure approval
Certification
Microsoft Office Advanced (Dewsoft)
Safety Slogan winner-2015 ( ESSAR OIL LIMITED)
Work Permit System
Learning and competency Certificates in Various Subjects, ESSAR OIL LTD.
C Language (CDDAC)
Production ‘Hydrotreating’ Unit Saksham certificate
FIRST-AIDER training & expert with certificate, Reliance Ind. Ltd.,ESSAR OIL LTD.
Learning and competency Certificates in Various Subjects, ESSAR OIL LTD.
C Language (CDDAC)
Production ‘Hydrotreating’ Unit Saksham certificate
FIRST-AIDER training & expert with certificate, Reliance Ind. Ltd.,ESSAR OIL LTD.
Bachelor of Engineering - Chemical Engineering
G. H. Patel College of Engineering & Technology
Diploma - Chemical Engineering
Nirma Institute of Engineering And Technology
Similar Profiles
Sulaiman AlsarrafSulaiman Alsarraf
Officer Corporate Communication (Public Relations) at Kuwait Integrated Petroleum Industries Company (KIPIC)Officer Corporate Communication (Public Relations) at Kuwait Integrated Petroleum Industries Company (KIPIC)
Yousef Fahad Al Musallam, MScYousef Fahad Al Musallam, MSc
Manpower and Re-deployement Analyst at Kuwait Integrated Petroleum Industries CompanyManpower and Re-deployement Analyst at Kuwait Integrated Petroleum Industries Company