Summary
Overview
Work History
Education
Skills
Certification
References
Languages
Hobbies
Timeline
Generic

Hitendra Dhanorkar Mechanical

Ahmedabad

Summary

Results-driven mechanical engineer with 18+ years of experience in product development, project management, and manufacturing in the automotive and industrial sectors. Proven track record in new product development, cost optimization, and process improvement. Proficient in CAD, CAE, and simulation software, with expertise in casting, machining, and plastic molding technologies. Located at D-303, Dharmavatika Residency, Hathijan, Ahmedabad - 382445, Gujarat.

Overview

21
21
years of professional experience
1
1
Certification

Work History

NPD & Sourcing Manager

Pal Shell Cast Pvt Ltd.
04.2017 - Current
  • Developed innovative solutions for complex engineering issues, resulting in improved product quality and customer satisfaction.
  • Spearheaded continuous improvement initiatives within the engineering department, encouraging a culture of learning and growth among team members.
  • Coordinated with regulatory agencies to ensure compliance with industry standards throughout the NPD process.
  • Increased production efficiency by implementing automation technologies into existing manufacturing processes.
  • Collaborated with marketing teams to understand customer needs and translate them into effective product features.
  • Implemented risk mitigation strategies during the development phase, avoiding potential delays or setbacks due to unforeseen circumstances.
  • Conducted root cause analysis on product defects to identify potential improvements in design or manufacturing processes.
  • Established quality control measures, ensuring consistent production standards were met across all projects.
  • Collaborated with cross-functional teams to identify opportunities for process improvements and cost reductions.
  • Presented technical findings at industry conferences, showcasing company expertise and contributing valuable insights within the field of NPD Engineering.
  • Mentored junior engineers on best practices in NPD engineering, fostering personal growth and professional development among team members.
  • Reduced development timeframes by implementing efficient project management strategies, ensuring timely completion of deliverables.
  • Led prototype testing efforts, identifying areas of improvement and optimizing designs accordingly.
  • Developed robust documentation procedures that facilitated smooth handoffs between team members and ensured proper project tracking.
  • Enhanced product performance by optimizing design processes and utilizing advanced simulation tools.
  • Optimized material usage in designs, minimizing costs while maintaining high-quality standards for end products.
  • Drove cross-functional collaboration by fostering strong working relationships with colleagues in other departments, ensuring cohesive product development efforts from concept to completion.
  • Managed supplier relationships, negotiating contracts for cost-effective procurement of essential materials.
  • Streamlined production processes through the implementation of lean manufacturing principles, reducing waste and increasing efficiency.
  • Evaluated market trends and competitor offerings to inform new product development strategies, driving innovation within the organization.
  • Optimized design by implementing effective stakeholder-driven design review process.
  • Recommended solutions, built custom proposals, prepared supporting information and delivered presentations to boost sales.
  • Created designs at minimal costs using high-volume manufacturing processes and careful material selection.
  • Interpreted blueprints, technical drawings, schematics and computer-generated reports for product conformance with engineering design and performance specifications.
  • Directed, guided and monitored support engineers and in-house operational personnel.
  • Managed project deliverables for customer orders.
  • Led continuous improvements in engineering, resulting in clearer product design standards, better manufacturability and reduced engineering cycle time.
  • Collaborated with design team to identify and manage project deliverables for customer orders.
  • Directed, mentored and monitored support engineers personnel for improved deployment and operations.
  • Applied comprehensive understanding of high-volume manufacturing processes and materials to optimize designs.
  • Provided clear and timely technical data required for design and specification of product.
  • Documented and updated build, quality and performance records.
  • Prepared complete and accurate design documentation for products.
  • Devised new products and features to boost customer satisfaction, reduce costs and propel product line to industry forefront.
  • Identified new ideas, products and/or features that improved customer satisfaction, reduced costs and kept product line in forefront of industry.
  • Recommended software solutions, built custom software proposals and developed presentations.
  • Consulted with marketing department about product upgrades and failures in service and discussed methods for remediation.
  • Launched customer-driven design review process to enhance customer experiences and efficiency.
  • Collaborated with teams to develop and implement product improvements to enhance performance.
  • Tested completed projects for functionality and implemented changes to production methods to rectify issues in final products.
  • Drafted clear technical documentation, detailing product design specifications.
  • Communicated with vendors and key suppliers to select project materials and meet customer needs.
  • Drove continuous improvement culture in engineering to provide clear product design standards, improve manufacturability through enhanced documentation and reduce engineering cycle time.
  • Documented and developed engineering procedures and processes.
  • Verified construction documentation to meet client requirements and vision.
  • Collaborated with other departments to facilitate successful project completion.
  • Trained and mentored junior engineers, providing guidance and direction.
  • Developed comprehensive engineering documents for all projects.
  • Developed and implemented procedures to verify compliance with engineering standards.
  • Designed and implemented quality control processes to facilitate customer satisfaction.
  • Assisted in developing cost-effective solutions to engineering problems.
  • Implemented new strategies to reduce costs and improve efficiency of engineering team.
  • Led engineering teams to successfully complete projects on time and within budget.
  • Conducted technical evaluations of engineering designs and test results.
  • Created detailed reports on engineering activities and findings.
  • Analyzed and interpreted data to identify trends and recommend improvements.
  • Monitored and evaluated engineering performance to recommend improvements.
  • Developed and maintained relationships with suppliers to facilitate quality and timely delivery of materials.
  • Implemented automated systems to improve accuracy and efficiency of engineering processes.
  • Developed high-quality engineering designs and plans to meet industry standards.
  • Performed complex calculations to analyze and optimize engineering processes.
  • Conducted research to identify and evaluate new technologies and concepts.
  • Analyzed and interpreted customer requirements to develop engineering solutions.
  • Manage new product development from RFQ to PPAP approval
  • Execute cost reduction projects through VA/VE and Kaizen initiatives
  • Lead yield improvement projects and machining cycle time reduction with adherence to quality standards
  • Hands-on expertise in casting and machining commodities
  • Coordinate cross-functional teams for project planning, design, prototype development, and validation.

NPD Manager

Shriniwas Engineering & Automotive Company, SEACO
08.2015 - 04.2017
  • Spearheaded new product development from RFQ to PPAP approval
  • Coordinated APQP activities and managed programs with CFT
  • Performed simulation and analysis of parts using PROCAST 10.7
  • Directed yield improvement projects for sand casting automotive parts.

Development Manager

C.M. Smith & Sons Ltd, Nadiad
02.2006 - 07.2015
  • Designed patterns for CI and SGI foundry industries
  • Conducted simulations and analyses to optimize casting processes
  • Oversaw APQP activities, supplier selection, and PPAP completion
  • Developed process designs and capacity plans for new projects
  • Resolved technical challenges, ensuring compliance with quality standards.

CAD Engineer

Maxomix Engineers
03.2005 - 02.2006
  • Converted 2D drawings to 3D models and performed reverse engineering
  • Developed sheet metal parts and redesigned components
  • Checked assembly errors and ensured design accuracy.

Quality Control Incharge

Rotomac Pens Pvt. Ltd
10.2003 - 02.2005
  • Monitored online production quality of pen parts
  • Maintained quality documentation and controlled rejection percentages.

Education

BE - Mechanical Engineering

AIMES Institute
2009

Post Diploma - Plastic Mould Design

CIPET
2003

Diploma - Plastic Mould Technology

CIPET
2002

3-month Pro-e Wildfire-2.0 Course At CIPET - Design

CIPET
Ahmedabad, India
2004

SSC -

GSEB
1997

Skills

  • Technical Skills
  • Design Software: AutoCAD, Solid Edge ST
  • Simulation Tools: Soft-Cast V30, PROCAST 107
  • Office Tools: MS Word, Excel, PowerPoint
  • Technical Expertise: GD&T, Gating Design, Process Optimization
  • Prototyping techniques
  • Customer focus
  • Sourcing strategies
  • Process validation
  • Value engineering
  • Computer-aided design
  • Engineering drawings
  • CAD software proficiency
  • Continuous improvement
  • New product support
  • Product improvements

Certification


  • New Product Development (NPD)
  • Project Management and APQP
  • Value Analysis & Value Engineering (VA/VE)
  • Casting and Machining Processes
  • CAD/CAM
  • Design and Pattern Drafting
  • Process Improvement and Cost Reduction
  • Team Leadership and Cross-Functional Collaboration

References

References Available upon request

Languages

  • English (Fluent)
  • Marathi (Native)
  • Hindi (Proficient)
  • Gujarati (Proficient)
  • Hobbies

    Watching movies and series.

    Timeline

    NPD & Sourcing Manager

    Pal Shell Cast Pvt Ltd.
    04.2017 - Current

    NPD Manager

    Shriniwas Engineering & Automotive Company, SEACO
    08.2015 - 04.2017

    Development Manager

    C.M. Smith & Sons Ltd, Nadiad
    02.2006 - 07.2015

    CAD Engineer

    Maxomix Engineers
    03.2005 - 02.2006

    Quality Control Incharge

    Rotomac Pens Pvt. Ltd
    10.2003 - 02.2005

    Post Diploma - Plastic Mould Design

    CIPET

    Diploma - Plastic Mould Technology

    CIPET

    SSC -

    GSEB


    • New Product Development (NPD)
    • Project Management and APQP
    • Value Analysis & Value Engineering (VA/VE)
    • Casting and Machining Processes
    • CAD/CAM
    • Design and Pattern Drafting
    • Process Improvement and Cost Reduction
    • Team Leadership and Cross-Functional Collaboration

    BE - Mechanical Engineering

    AIMES Institute

    3-month Pro-e Wildfire-2.0 Course At CIPET - Design

    CIPET
    Hitendra Dhanorkar Mechanical