Honey Bhardwaj

• Company Overview: GABRIEL INDIA LTD. is an ISO/ TS 16949:2009 certified company and has strong presence as a producer and supplier of high-quality Ride Control Products for the Indian Automotive Industry.

Job Roles & Responsibilities:

• Acting as production Head (Manager), leading a team of 12 engineers (2- Group leaders & 10 Line leaders) and responsible for all production related activities such as line efficiencies, managing resources etc.
• Managed end-to-end production planning, scheduling, resource allocation, and on-time execution to meet delivery commitments while optimizing cost, quality, and manpower utilization.
• Calculated synchronization ratio and work loading ratio using previous month’s line efficiency data to optimize manpower allocation and improve line balancing.
• Increased manpower efficiency by 20% through implementation of Poka-Yoke solutions, reducing errors, rework, and process delays.
• Implemented digitalization projects on shop floor – including real-time production monitoring, digital work instructions, and paperless reporting, leading to improved efficiency, traceability, and reduction in manual errors.
• Conducting periodic review of 5S, Safety, Kaizen, and Risk Management systems.
• Led system upgradation initiatives to ensure compliance and efficiency.
• Prepared and analyzed weekly & monthly MIS reports for management decision-making.
• Implemented consumable change approval system to control cost and standardize usage.
• Reduced customer internal rejections from 12,000 PPM to 6,500 PPM by implementing the Q-Stops technique, ensuring improved product quality and customer satisfaction.
• Implemented Lean, Six Sigma, and Kaizen methodologies to improve production efficiency, reduce waste, and enhance process capability.
• Completed two LSSGB projects to eliminate the defects causing high Internal Rejection/warranty at Customer End.

• Company Overview: KDDL Limited is a diverse company focusing on the business of Watches and Precision Engineering. It has also established India’s largest retail chain for Swiss Watches - ETHOS watch Studios.

Job Roles & Responsibilities:

• Hands-on experience in the entire watch dial production cycle, including:
  Mechanical section – machining, turning, drilling, and shaping of base dial.
  Base Finish – surface preparation, polishing, and texture finishing.
  Lacquering – application and baking of enamel/lacquer coatings for aesthetics & durability.
  Assembly – precision fitting, inspection, and integration of components into final dial.

* Developed expertise in quality standards, process

parameters, and defect prevention across all stages.

* Strengthened capability to handle end-to-end

production with cross-functional knowledge.

• Trained and mentored staff in Good manufacturing practices and safety protocols, improving compliance, productivity, and workplace safety culture.
• Optimized baking process parameters (temperature, timing, cycle settings) for enamel lacquered dials.

* This Enhanced surface quality, reduced defects like

uneven coating/bubbles, and improved durability.

* Resulted in better output quality, higher customer

satisfaction, and reduced rejection rate by 50%

• Analyzed and identified the possibility to remove the backside machine turning operation in high-end watch dial production.

* Redesigned/optimized the process flow without

affecting product quality.

* Resulted in resource savings (manpower, machine

time, tooling cost) and increased throughput.

Job Roles & Responsibilities:

• Supervise day-to-day operations of the shock absorber assembly line to achieve production targets.
• Plan and allocate manpower, machines, and material resources effectively.
• Monitor and maintain line balancing, TAKT time, and synchronization ratios for smooth workflow.
• Ensure strict adherence to quality standards, in-process checks, and customer specifications.
• Drive root cause analysis, Poka-Yoke, and Q-Stop implementation to reduce defects and rejections.
• Train and mentor operators on best manufacturing practices, SOPs, and safety protocols.
• Enforce 5S, workplace safety, and risk management measures on the shop floor.
• Track and report key KPIs through daily reports, weekly MIS, and monthly MIS.
• Optimize consumable usage, tooling, and resources by 25% to ensure cost control.

• Company Overview: JRD Perfect Tools Pvt. Ltd. is engaged in manufacturing of Sheet metal and machining tubular and fabricated components of silencer for 2W & 4W.

Job Roles & Responsibilities:

• Supervise daily operations of Press shop and CNC machine shop to meet production schedules.
• Plan and allocate machines, tools, and manpower for efficient utilization.
• Monitor machine setup, tool changes, and job sequencing to minimize downtime.
• Ensure adherence to process parameters, drawings, and customer specifications.
• Conduct in-process inspections to maintain product quality and reduce rejections.

• Company Overview: Chang Yun India Ltd. is a flagship company of AAPL is engaged into Manufacturing of Synchronizer rings.

Job Roles & Responsibilities:

• Supervise and lead a team of CNC operators to achieve daily and weekly production targets.
• Plan and allocate jobs, tooling, and manpower across CNC machines for efficient utilization.
• Oversee machine setup, program loading, tool changes, and first-off approval.
• Ensure adherence to engineering drawings, process parameters, and quality standards.
• Conduct in-process inspections and verify dimensions using measuring instruments (Vernier, micrometer, CMM, etc.).